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High Performance Small Intercooler Core

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Performance Cooling: Efficiently cools air or coolant to enhance engine efficiency, reduce emissions, and prolong component lifespan.
  • Compact Design: Lightweight aluminum and plastic construction enables space-saving integration without compromising thermal performance.

Key features

  • 1. Corrosion-Resistant Aluminum Construction

  • With a corrosion-resistant aluminum core, you can ensure long-lasting durability in harsh automotive environments*. The lightweight aluminum design also reduces weight by up to 20% compared to traditional steel cores*, enhancing fuel efficiency and performance.

  • 2. Aerodynamic Parallel Fin Design

  • With parallel fins engineered for optimized airflow, you can minimize turbulence and maximize heat dissipation efficiency*. This design improves cooling performance by up to 15% compared to non-parallel fin configurations*, ensuring reliable operation in high-demand scenarios.

  • 3. High Thermal Conductivity for Rapid Cooling

  • With aluminum’s superior thermal conductivity, you can achieve up to 30% faster cooling than standard plastic-based intercoolers*. This ensures optimal engine temperatures, reducing emissions and boosting power output in high-performance applications.

  • 4. Engineered for High-Performance Automotive Use

  • Designed for extreme automotive environments, you can maintain stable performance even under prolonged high-temperature conditions*. The compact size makes it ideal for space-constrained engines while delivering commercial-grade cooling efficiency.

  • 5. BMW-Certified Quality Standards

  • Constructed with materials and specifications meeting BMW’s rigorous automotive standards, you can ensure seamless compatibility and reliability for premium vehicle systems*. This guarantees precision engineering and long-term durability.

Product details

High Performance Small Intercooler Core

The High Performance Small Intercooler Core combines lightweight aluminum construction with precise engineering to optimize thermal management in high-demand automotive and industrial systems. Designed for BMW applications, it balances compact size with robust performance, ensuring efficient cooling and extended component longevity.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialAluminum core with plastic end tanksReduces weight while maintaining durability in automotive engines
DesignRectangular shape with parallel finsMaximizes airflow and heat dissipation in tight engine bays
Thermal ConductivityHigh-grade aluminum (2024-T3 alloy)Rapid heat transfer in high-temperature environments
Pressure Drop<12 kPa at 150°CMaintains airflow efficiency in turbocharged systems
CompatibilityBMW OEM standardsDirect-fit replacement for BMW engine cooling systems

Customization guide

Adjustable parameters include fin density (for airflow optimization), material thickness (to meet thermal load requirements), and port size (to align with specific engine airflow needs). Custom designs can be tailored for racing applications or industrial systems requiring extreme thermal resistance.

Get inspired

With its compact profile and superior heat dissipation, this intercooler core is ideal for enhancing engine efficiency in high-performance vehicles. Whether you’re upgrading a BMW engine or designing an industrial cooling system, this core delivers reliable thermal management in confined spaces.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Thermal Efficiency85% (OEM baseline)+15%+30%*
Weight5.2 kg4.5 kg (-13%)4.0 kg (-23%)
Pressure Drop12 kPa10 kPa (-17%)8 kPa (-33%)
Material GradeAluminum 2024Aluminum 6061Aluminum 7075

Supplier's note

  1. Technical Breakthroughs:

    • Thermal Efficiency: The Pro Model’s 30% improvement over OEM standards enables sustained performance in extreme environments.
    • Pressure Reduction: Advanced and Pro models feature optimized fin geometry, reducing airflow resistance by up to 33% compared to traditional designs.
    • Weight Savings: The Pro Model’s aerospace-grade aluminum (7075) achieves 23% lighter weight than the Base Model, ideal for performance-critical applications.
  2. Version Selection Guidance:

    • Base Model: Suitable for standard BMW applications requiring OEM-compliant cooling.
    • Advanced Model: Recommended for tuned engines or industrial systems needing 15% better thermal performance and reduced weight.
    • Pro Model: Tailored for racing or heavy-duty use cases where extreme efficiency (e.g., 30% higher thermal transfer) and minimal pressure drop are critical.

*Pro Model’s thermal efficiency exceeds industry benchmarks by 20% due to enhanced fin density and material upgrades.

Frequently asked questions

  • Which intercooler model suits compact engine setups like BMW vehicles?

  • How does the aluminum material benefit the High Performance Small Intercooler Core?

  • Can this intercooler be customized for non-BMW engines?

  • What’s the best way to clean the intercooler’s fins?

  • Is the High Performance Small Intercooler Core compliant with automotive safety standards?

  • Does this intercooler reduce turbo lag in small engines?

  • How does the parallel fin design improve cooling compared to other intercoolers?

  • Are there eco-friendly aspects to this intercooler’s materials?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionAutomotive/Industrial Cooling SystemsSteel (Industry) ▲ Aluminum (Base) ▲▲ Aluminum-Composite (Advanced) (ISO 529-1)Lightweight Base; Enhanced durability in AdvancedHigher cost for Advanced material
Noise LevelLuxury Vehicles, Quiet Engine Environments45 dBA (Industry) ▲ 40 dBA (Base) ▲▲ 35 dBA (Advanced) (quieter than a refrigerator hum)Reduced cabin noise in Base; Ultra-quiet AdvancedAdvanced may require larger installation space
Thermal EfficiencyHigh-Performance Engines65% (Industry) ▲ 70% (Base) ▲▲ 80% (Advanced) (ISO 13771)Base improves engine cooling; Advanced cuts heat stressAdvanced requires precise airflow optimization
WeightLightweight Vehicles, Compact Systems15 kg (Industry) ▲ 10 kg (Base) ▲▲ 8 kg (Advanced) (lightweight for automotive use)Easier installation in Base; Advanced boosts fuel efficiencyAdvanced may have lower load-bearing capacity
Chemical ResistanceHarsh Chemical Environments50+ exposures (Base) ▲ 100+ (Advanced) (ASTM D543)Base resists common chemicals; Advanced for corrosive fluidsAdvanced adds cost for extreme applications
Pressure RatingHigh-Performance Turbo Systems150 psi (Industry) ▲ 200 psi (Base) ▲▲ 250 psi (Advanced) (SAE J173)Base handles turbocharged engines; Advanced for extreme pressuresAdvanced needs reinforced mounting brackets

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