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High Precision Wheel Forging Steel Wheels Overhead Crane and Crane Rail Wheel

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Load-Bearing & Precision Engineering: Designed to transmit rotational motion and handle heavy loads in overhead crane systems, ensuring smooth operation and durability under stress.
  • Rail Alignment: Engineered for seamless integration with crane rails, providing precise guidance and stability during material handling processes.

Key features

  • 1. Material Technology

  • With corrosion-resistant stainless steel construction, ensure long-lasting durability in harsh industrial environments compared to traditional iron or carbon steel components*.

  • 2. Interactive Design

  • With a central through-hole and symmetrical design, enable seamless mounting and integration into shafts or axles for easy installation and maintenance*.

  • 3. Performance Parameters

  • With high rotational efficiency and load-bearing capacity, handle heavy-duty tasks without deformation, outperforming standard pulleys in power transmission applications*.

  • 4. Scenario Solutions

  • Designed for continuous operation in commercial settings like overhead cranes and conveyor systems, ensuring reliability under frequent or prolonged use*.

  • 5. Certification Standards

  • Complies with industrial safety and durability certifications, meeting strict regulatory requirements for machinery components in commercial environments*.

Product details

High Precision Wheel Forging Steel Wheels Overhead Crane and Crane Rail Wheel

The High Precision Wheel Forging Steel Wheel is engineered for overhead cranes and crane rail systems, combining robust materials with precise manufacturing. Designed for durability and reliability, it supports heavy loads while maintaining smooth operation in industrial environments.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialCarbon Steel, Stainless SteelCorrosive or high-stress industrial settings
DesignSymmetrical, polished surfaceReducing friction in high-speed machinery
CustomizationAdjustable dimensions (diameter/thickness)Bespoke machinery integration
Load CapacityUp to 10 tons (varies by model)Overhead crane systems, conveyor belts
Surface FinishPolished, anti-wear coatingHygienic or high-wear industrial zones

Customization guide

Adjustable parameters include wheel diameter, hub thickness, and material selection (e.g., stainless steel for corrosive environments) to meet specific load, corrosion resistance, or aesthetic requirements.

Get inspired

With its precision-forged steel construction and customizable design, this wheel ensures seamless integration into overhead crane systems. Whether you need corrosion resistance for marine environments or high load capacity for heavy machinery, our wheels deliver unmatched performance.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
MaterialCarbon SteelStainless SteelPremium Alloy Steel
Load Capacity5–8 tons+25% (6–10 tons)+50% (8–12 tons)*
Corrosion ResistanceStandardMarine-gradeMilitary-spec
Surface FinishMattePolishedUltra-smooth

Supplier's note

  1. Key Technical Breakthroughs:

    • Material Upgrades: Premium alloy steel in the Pro Model offers 40% higher tensile strength than traditional carbon steel.
    • Precision Forging: ±0.1mm dimensional tolerance ensures flawless alignment in crane systems.
    • Corrosion Resistance: Advanced Model’s marine-grade stainless steel outperforms industry benchmarks by 30%.
  2. Optimal Version Selection:

    • Base Model: Ideal for standard industrial environments with loads up to 8 tons.
    • Advanced Model: Perfect for corrosive settings (e.g., chemical plants) requiring up to 10 tons capacity.
    • Pro Model: Best suited for heavy-duty applications (e.g., port cranes) needing extreme durability and load capacity.

*Pro Model’s load capacity exceeds industry standards by 20%, enabling safe operation in high-stress scenarios.

Frequently asked questions

  • Which High Precision Wheel Forging Steel Wheels are best for heavy-duty overhead cranes?

  • How do I maintain crane rail wheels in dusty or corrosive environments?

  • Can these wheels be customized for non-standard crane shaft sizes?

  • What’s the difference between carbon steel and stainless steel wheels?

  • Are the wheels ISO-certified for industrial overhead cranes?

  • What load capacity do your steel wheels support?

  • Do the wheels reduce noise on crane rail systems?

  • How are the wheels mounted to crane rails?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial machinery, corrosive environmentsIndustry Standard: Carbon Steel (ASTM A36)
Our Base: High-Carbon Steel (ASTM A1011) ▲
Our Advanced: Stainless Steel 316 (ASTM A240) ▲▲
Base: Enhanced wear resistance; Advanced: Superior corrosion resistance (resists saltwater, chemicals)Base requires coating for harsh environments; Advanced has higher upfront cost
Load CapacityHeavy-duty lifting, warehousesIndustry Standard: 500kg (ISO 4309)
Our Base: 700kg (▲)
Our Advanced: 1000kg (▲▲)
Base: Handles moderate loads efficiently; Advanced: Supports extreme industrial useBase insufficient for ultra-heavy loads; Advanced requires robust mounting infrastructure
Noise LevelNoise-sensitive facilities (hospitals/offices)Industry Standard: 50 dBA (ISO 3095)
Our Base: 45 dBA (▲)
Our Advanced: 40 dBA (▲▲)
Base: Reduces ambient noise; Advanced: Near-silent operation (quieter than a refrigerator hum)Base still noticeable in quiet zones; Advanced adds cost
Corrosion ResistanceChemical plants, marine settingsIndustry Standard: 24hr salt spray (ASTM B117)
Our Base: 48hr (▲)
Our Advanced: 96hr (▲▲)
Base: Resists mild chemicals; Advanced: Withstands aggressive environments (e.g., acids, saltwater)Base may corrode over time; Advanced needs specialized maintenance
Mounting DesignCustom installations, precise alignmentIndustry Standard: Standard through-hole
Our Base: Adjustable flanges (▲)
Our Advanced: Customizable brackets (▲▲)
Base: Minor adjustments possible; Advanced: Full alignment flexibilityBase may need field modifications; Advanced has longer lead times
Maintenance RequirementsHigh-traffic, low-downtime sitesIndustry Standard: Monthly cleaning (ISO 14644)
Our Base: Quarterly (▲)
Our Advanced: Self-lubricating (▲▲)
Base: Reduces labor frequency; Advanced: Eliminates routine lubricationBase still requires periodic checks; Advanced has higher upfront cost

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