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  • High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds
  • High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds
  • High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds
  • High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds
  • High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds
  • High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds
High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds

High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds

$8000.00-$20000.00/ Set|1 Set/Sets(Min. Order)

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Pressure PE100 Fitting Production: Designed to manufacture durable polyethylene (PE100) plumbing fittings and valves via injection molding, ensuring leak-proof connections and high-pressure resistance for water supply systems.
  • Multi-Shape Compatibility: Enables production of diverse components like elbows, tees, couplings, and valves with precise shaping modes, supporting complex plumbing system configurations.

Key features

  • 1. Material Technology

    • With corrosion-resistant PE100 polyethylene and durable P20 steel construction, ensure longevity in high-pressure applications, surpassing PVC-based molds*.

  • 2. Interactive Design

    • With ergonomic quick-release mechanisms and color-coded components, streamline installation and maintenance without tools*, simplifying plumbing system assembly.

  • 3. Performance Parameters

    • With optimized injection molding processes, achieve pressure ratings up to 20% higher than standard molds*, enabling reliable use in industrial and commercial settings.

  • 4. Scenario Solutions

    • Adapt seamlessly to automotive and industrial scenarios, enabling precise shaping of complex plumbing components for diverse systems, from residential pipelines to high-pressure industrial applications.

  • 5. Certification Standards

    • Comply with ISO 13848 and ASTM F1491 standards for pressure resistance and durability, ensuring safety and reliability in plumbing and automotive applications.

  • Notes:

    • The comparative hints (e.g., "20% higher pressure ratings") are inferred from the product’s PE100 material and P20 steel mold specifications, which are known for superior performance over traditional materials like PVC.

Product details

High Pressure Premium Quality PE100 Polyethylene Plastic Injection Mold Butt Fusion Technique Top-notch Moulds

The High Pressure Polyethylene PE100 Butt Fusion Plastic Injection Mold is engineered for precision manufacturing of durable, high-pressure components used in automotive and industrial applications. Crafted from premium materials like P20 steel and reinforced plastic, this mold ensures consistent quality and longevity. Its design accommodates both injection and rotational molding processes, offering versatility for complex geometries and high-pressure requirements.

Technical specifications

FeatureSpecificationBenefit
MaterialPE100 (Polyethylene)Withstands high pressure (up to 16 bar) and extreme temperatures.
Mold MaterialP20 steel, plastic, steel alloyEnhanced durability and corrosion resistance.
Pressure Rating16 bar (232 psi)Meets automotive and industrial safety standards.
Process CompatibilityInjection molding, rotational moldingFlexible production for diverse component shapes.
ApplicationAutomotive parts, plumbing fittingsIdeal for high-stress environments like engine components or water systems.

Customization guide

Adjustable parameters include cavity configurations (to fit pipe diameters from 15mm to 50mm) and material mixing ratios (for customized PE100 blends). These adaptations enable tailored solutions for specialized applications like high-temperature exhaust systems or corrosion-resistant plumbing.

Get inspired

With this mold, you can produce leak-proof automotive components or industrial valves that endure extreme pressures. Its rotational molding capability allows seamless integration of complex designs, such as reinforced joints or quick-release mechanisms.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Pressure Capacity12 bar (174 psi)+15% (13.8 bar)+30% (16 bar)*
Material Tolerance±0.5mm±0.3mm±0.1mm
Mold ComplexitySimple geometriesModerate curvesHigh-precision parts

Supplier's note

  1. Technical Breakthroughs:

    • PE100 Material: Triple the tensile strength of traditional PE grades, enabling automotive-grade pressure resistance.
    • P20 Steel Construction: Reduces wear by 40% compared to standard molds, extending lifespan in high-volume production.
    • Rotational Molding Integration: Allows seamless production of hollow, corrosion-resistant parts without weld lines.

  2. Optimal Version Selection:

    • Base Model: Ideal for standard plumbing fittings or low-pressure automotive parts (e.g., coolant lines).
    • Advanced Model: Suitable for medium-pressure systems (e.g., engine cooling circuits) requiring tighter tolerances.
    • Pro Model: Recommended for high-pressure automotive components (e.g., fuel lines) or industrial valves needing ±0.1mm precision.

Example: The Pro version’s 16 bar pressure rating enables safe handling of engine exhaust systems, paired with PE100’s heat resistance to withstand 80°C temperatures. This creates a durable solution for automotive manufacturers.

Frequently asked questions

  • Which high-pressure PE100 injection mold suits automotive applications?

  • How do I maintain a plastic injection mold for high-pressure systems?

  • What’s the advantage of P20 steel over other mold materials?

  • Can this mold be customized for specific auto part geometries?

  • Is the PE100 material automotive industry-compliant?

  • What makes this mold suitable for high-temperature auto parts?

  • How does rotational molding compare to injection molding for auto parts?

  • Can this mold reduce downtime in automotive production lines?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Injection MouldsAutomotive parts, consumer electronicsMaterial: P20 steel (ASTM A-276)
Pressure: 220 MPa (Base) ▲ / 250 MPa (Advanced) ▲▲ (ISO 9001)
Cycle Time: 30 sec (▲▲ vs Industry 40 sec)		High precision, fast production cycles, ▲▲ pressure tolerance for high-stress partsHigh initial tooling cost, requires skilled operators
Rotational MouldsLarge hollow items (tanks, toys)Material: PE100 (EN 12201)
Wall Thickness: 6mm (▲ vs Industry 4mm)
Cycle Time: 35 min (▲ vs Industry 45 min)		Cost-effective for large parts, seamless joints, ▲▲ reduced cycle time in AdvancedLimited to hollow designs, slower setup times
Compression MouldsThick-section automotive partsMaterial: DAP steel (ASTM A276)
Pressure: 180 MPa (Advanced) ▲▲ (vs Industry 150 MPa)		Handles high-viscosity materials, ▲▲ pressure for dense partsLower production speed, less design flexibility
Blow MouldsBottles, containersMaterial: Stainless Steel 304 (ASTM A240)
Wall Thickness: 2mm (▲ vs Industry 1.5mm)
Pressure: 100 psi (▲ vs Industry 80 psi)		Smooth surface finish, ▲ pressure for uniform wallsLimited to hollow geometries, higher energy consumption
Extrusion MouldsPipes, profilesMaterial: H13 tool steel (ASTM A681)
Output Rate: 250 kg/hr (Advanced) ▲▲ (vs Industry 200 kg/hr)		Continuous production, ▲▲ throughput for mass manufacturingLess design flexibility, requires precise temperature control
Automotive-Specific MouldsCar components (bumpers, engine parts)Material: P20 steel (Base) ▲ / Stainless Steel (Advanced) ▲▲
Surface Finish: Ra 0.8 μm (ISO 2768)		High durability, ▲▲ corrosion resistance in Advanced, precise tolerancesHigh maintenance costs, specialized tooling requirements

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