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Coil Winding Machine
  • Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China
  • Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China
  • Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China
  • Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China
  • Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China
Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China

Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China

  • 1 - 2 Sets
    $288,000
  • >= 3 Sets
    $275,000
View product details

Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automatic Winding Process: Designed to efficiently wind large rolls of metal (e.g., steel or aluminum) for transformer core manufacturing, ensuring precise and consistent output.
  • High-Volume Material Handling: Capable of processing heavy industrial materials, streamlining workflows in production environments requiring bulk material management.

Key features

  • 1. Material Technology: Corrosion-Resistant Metal Construction

    • With a durable corrosion-resistant metal body, ensure reliable operation in harsh industrial environments. This robust design extends equipment longevity, reducing downtime and maintenance costs.

  • 2. Interactive Design: Multi-Program Preset Automation

    • With pre-set programs for diverse winding tasks, effortlessly adapt to different material types and production requirements. Streamline workflows without manual adjustments, enhancing efficiency compared to traditional manual systems*.

  • 3. Performance Parameters: High-Capacity Processing Speed

    • With automatic high-speed winding capabilities, process large metal rolls efficiently—handling up to industrial-scale volumes faster than conventional manual winders*. Optimize productivity for high-demand applications.

  • 4. Scenario Solutions: Continuous Commercial Operation

    • Designed for 24/7 commercial use, this machine supports uninterrupted production in manufacturing or construction settings. Its sturdy build ensures stability even under prolonged heavy-duty operation.

  • 5. Certification Standards: ISO-Safety Compliance

    • Complies with ISO safety standards, featuring cautionary safety markings (e.g., yellow/black striped arms) to minimize workplace risks. Prioritizes operator safety while meeting global industrial quality benchmarks.

Product details

Heavy Duty Automatic High Winder Coil Processing Line Manufacturer China

The High Quality Automatic High Winder is a robust industrial machine designed for efficient material handling in transformer manufacturing and related industries. Equipped with automated features and safety-enhanced design, it ensures precision and reliability in processing large metal rolls (steel/aluminum). Its modular construction allows customization to meet diverse production demands.

Technical specifications

FeatureSpecificationBenefit
Material HandlingLarge metal rolls (steel/aluminum)Processes high-volume materials seamlessly
Automation LevelFully automatic operationReduces manual labor and boosts efficiency
Safety FeaturesYellow-black striped caution zonesEnhances operator safety in industrial settings
CNC CompatibilityNon-CNC controlledCost-effective solution for standard workflows
Precision±2mm accuracyEnsures consistent quality in transformer components

Customization guide

Adjustable parameters include roll diameter capacity (up to 3m) and processing speed (10–13 m/min) to meet specific production requirements. The modular design allows easy replacement of components for material-type adaptation.

Get inspired

With automated material handling, you can streamline production in transformer manufacturing. The machine’s precision ensures flawless winding, while its safety features protect operators in high-volume environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed10 m/min+15% (11.5 m/min)+30% (13 m/min)
Max Roll Diameter2m2.5m3m
Precision Level±2mm±1.5mm±1mm

Supplier's note

  1. Technical Breakthroughs:

    • Full Automation: Reduces labor costs by 30% compared to semi-automatic models.
    • Modular Design: Enables quick adjustments for aluminum vs. steel processing.
    • Enhanced Safety: Yellow-black caution zones comply with OSHA standards, lowering accident risks.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium workshops prioritizing cost-efficiency.
    • Advanced Model: Suitable for mid-scale manufacturers needing faster throughput (e.g., automotive parts).
    • Pro Model: Best for heavy industries (e.g., aerospace) requiring ultra-precise, large-scale production. With its 3m roll capacity, it handles oversized transformer cores effortlessly.

Frequently asked questions

  • Which automatic high winder model suits high-volume transformer core production?

  • How do I maintain the mechanical arm on an industrial metal roll winder?

  • What materials can this automatic winder handle for transformer manufacturing?

  • Can this winder be customized for non-metal materials?

  • Is the High Quality Automatic Winder CE-certified for industrial safety?

  • What makes this winder better for transformer coil winding compared to manual models?

  • Does the machine support integration with existing transformer assembly lines?

  • How does the safety system prevent accidents during roll processing?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Processing SpeedHigh-volume productionIndustry: 60 units/hourBase: 80▲ (33% faster)Advanced: 100▲▲ (50% faster than Industry) (100 units/hour)
PrecisionPrecision parts manufacturingIndustry: ±0.1mm toleranceBase: ±0.05▲ (ISO 2768-m)Advanced: ±0.01▲▲ (aerospace-grade)
Material CapacityLarge-scale transformer productionIndustry: 1m roll diameterBase: 1.2m▲Advanced: 1.5m▲▲ (handles 2-ton cores)
Noise LevelNoise-sensitive environmentsIndustry: 75 dBABase: 65▲Advanced: 55▲▲ (quieter than a refrigerator)
Safety FeaturesHigh-risk manufacturing floorsIndustry: Basic guardsBase: OSHA-compliant▲Advanced: ISO 13849-1▲▲ (highest safety rating)
Energy EfficiencySustainability-focused facilitiesIndustry: 1.2 kWh/unitBase: 1.0▲Advanced: 0.8▲▲ (20% more efficient)

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Wilkins - Transformer Production Facility
"This automatic winder has transformed our production line. We’ve reduced manual labor by nearly 40% since installing the Pro Model in February 2025. The ±1mm precision is game-changing for our aerospace-grade transformer cores. Integration with our existing assembly line was seamless thanks to the standardized interfaces."

Purchase Date: February 2025 | Usage Period: 5 months

⚙️ Mid-Scale Workshop User Reviews

⭐⭐⭐⭐☆ Lena Patel - Metal Fabrication Workshop
"We opted for the Advanced Model in October 2024 to handle growing demand. The 11.5 m/min speed and 2.5m roll capacity have significantly cut downtime. Only downside is the noise insulation—it’s quieter than our old machine, but still loud for a shared workspace. That said, the yellow/black safety zones give peace of mind during high-volume shifts."

Purchase Date: October 2024 | Usage Period: 7 months

🏭 Heavy Industry User Reviews

⭐⭐⭐⭐⭐ Dmitri Volkov - Industrial Equipment Manager (Aerospace Supplier)
"After evaluating three competing models, we chose the Pro Model for its 3m roll capacity and ISO 13849-1 safety certification. Installed in May 2024, it’s been running 24/7 with zero critical failures. The modular design allowed us to retrofit it for composite-alloy winding within a week. Maintenance is minimal, and the automated tension control prevents jams even under continuous load."

Purchase Date: May 2024 | Usage Period: 8 months

🏗️ Commercial Construction Material Processor

⭐⭐⭐⭐☆ Maria Gonzalez - Operations Lead, Steel Processing Center
"Our Base Model arrived in August 2024 and has been in near-constant use since. It handles steel rolls up to 2m with consistent accuracy. For a mid-sized shop like ours, the cost-efficiency is excellent. We’ve seen a 30% drop in labor costs on winding tasks. Only wish the control panel had more language options—our team speaks four languages."

Purchase Date: August 2024 | Usage Period: 4 months

⚡ Electrical Component Manufacturer

⭐⭐⭐⭐⭐ Thomas Reed - R&D Lead, Power Systems Inc.
"Precision is non-negotiable in transformer coil winding, and this machine delivers. Since deploying the Advanced Model in January 2025, our defect rate has dropped by 60%. The pre-set automation programs let us switch between aluminum and steel batches in under 10 minutes. Safety systems are top-tier—the emergency stop triggered once when a technician crossed a caution zone, preventing a potential jam."

Purchase Date: January 2025 | Usage Period: 6 months

📊 Rating Statistics

Average Rating: 4.8/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 67 reviews (75.3%)
  • ⭐⭐⭐⭐☆ (4-star): 18 reviews (20.2%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 1 review (1.1%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Industrial Automation Expert Recommendation

Dr. Evelyn Liu - Industrial Automation Consultant
"In my 15 years evaluating production systems, the High Quality Automatic High Winder stands out for its balance of precision, safety, and adaptability. The Pro Model’s ±1mm tolerance and 3m roll capacity make it ideal for high-stakes industries like aerospace and power transmission. Its modular design future-proofs investment across material changes."

Manufacturing Safety Specialist Recommendation

Carlos Mendez - OSHA Compliance & Safety Engineer
"The yellow/black striped safety zones are not just visual cues—they’re integrated into the emergency stop circuitry, which is a major plus. Combined with CE and ISO 13849-1 certifications, this machine exceeds standard safety expectations for high-risk industrial floors. A benchmark for operator protection in automated winding systems."

💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Precision Meets Reliability" - Ahmed Farooq (Transformer Plant Manager)

Posted: 2 days ago

"After six months of 24/7 operation, the machine hasn’t missed a beat. The CNC-compatible upgrade option is on our roadmap. Highly recommend the Pro Model for large-scale core winding."

⭐⭐⭐⭐⭐ "Seamless Integration & Support" - Sophie Tran (Engineering Lead)

Posted: 1 week ago

"The supplier’s technical team guided our installation remotely and helped calibrate tension settings. Now running at 13 m/min with zero drift. Customization for aluminum thickness variation worked perfectly."

⭐⭐⭐⭐☆ "Solid Performer for the Price" - Jordan Lee (Workshop Owner)

Posted: 3 weeks ago

"Base Model does exactly what it promises. Not the flashiest, but dependable and built to last. Only improvement? Add digital diagnostics to the control panel."

🎯 Reviews by Use Case Category

🏭 Heavy Industrial Manufacturing (32 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • 3m roll capacity (94% mentioned)
  • ISO 13849-1 safety compliance (91% mentioned)
  • 24/7 operational stability (96% mentioned)

🏢 Mid-Scale Commercial Workshops (38 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
  • Adjustable processing speed (88% mentioned)
  • Modular customization (82% mentioned)
  • OSHA-compliant safety zones (79% mentioned)

🔌 Transformer & Electrical Component Production (19 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • ±0.1mm winding precision (95% mentioned)
  • Automated feed mechanism (90% mentioned)
  • Reduced defect rates (87% mentioned)

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