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  • High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material
  • High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material
  • High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material
  • High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material
  • High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material
  • High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material
High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material

High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material

  • 1000 - 4999 Pieces
    $0.50
  • 5000 - 9999 Pieces
    $0.40
  • >= 10000 Pieces
    $0.30
View product details

High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Protective Packaging Solution: Designed to secure fragile or valuable items during transport and storage via precisely molded cavities and cutouts for tools, electronics, manuals, and equipment.
  • Durability & Shock Absorption: High-density polyurethane foam ensures long-lasting protection against impacts, vibrations, and environmental damage.

Key features

  • 1. Material Technology

    • With high-density polyurethane foam, ensure durable shock absorption and shape retention over time, outperforming standard foam materials*.

  • 2. Interactive Design

    • With customizable cavity configurations, adapt to fit unique item dimensions for precise protection*, enabling tailored solutions for diverse packaging needs.

  • 3. Performance Parameters

    • With superior shock absorption properties, reduce damage risk by up to 30% during transit compared to conventional packaging*.

  • 4. Scenario Solutions

    • Tailored for commercial and industrial applications, securely package tools, electronics, and food items for reliable protection in diverse environments.

  • 5. Certification Standards

    • Complies with EU 2015/863, EN71 safety standards, and EPR Germany regulations, ensuring safety, environmental responsibility, and regulatory compliance.

Product details

High Quality Custom Polyurethane Sponge Tools Packaging Boxes with Protective Foam Insert Lining Quality PU Material

The High Quality Custom Polyurethane Sponge Tools Packaging Boxes are engineered for secure, customizable protection of items during transport and storage. Made from durable polyurethane foam, this packaging solution features tailored cavities and cutouts to fit specific tools, equipment, or components. Certified to EU 2015/863, EN71, and EPR Germany Packing standards, it ensures compliance with global safety and environmental regulations.

Technical specifications

FeatureSpecificationBenefit
MaterialHigh-density polyurethane foamSuperior shock absorption and shape retention
CertificationsEU 2015/863, EN71, EPR_Germany_PackingMeets safety and environmental standards
CustomizationAdjustable cavity dimensionsSecure fit for unique item geometries
ApplicationsTool packaging, cargo protection, food packagingVersatile for multiple industries

Customization guide

Adjust cavity sizes, shapes, and foam density to meet specialized needs. For example, modify the oval cavity’s central cutout to accommodate fragile components or deepen the rectangular cavity for thicker items.

Get inspired

Protect your valuables with precision-engineered foam inserts. Whether securing delicate electronics, heavy tools, or food packaging, our customizable design ensures items stay secure and undamaged during transit.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Shock AbsorptionStandard density+20% enhanced+40% premium
Customization Options2 cavity templates5 pre-set templatesFully CAD-designed
CertificationsEU 2015/863EU + EN71EU, EN71, EPR Germany

Supplier's note

  1. Technical Breakthroughs:

    • Polyurethane Foam Density: Triple the industry standard shock absorption for high-risk cargo.
    • Full CAD Customization: The Pro Model’s bespoke design capability reduces damage rates by 30% in field tests.
    • Multi-Certification Compliance: EN71 ensures child safety for food packaging, while EPR Germany meets strict recycling mandates.

  2. Optimal Version Selection:

    • Base Model: Ideal for standard toolboxes or low-risk items (e.g., manuals, lightweight components).
    • Advanced Model: Perfect for frequent customizers (e.g., automotive workshops needing 5+ cavity templates).
    • Pro Model: Required for high-value or regulated industries (e.g., medical devices, children’s products). With its 40% denser foam, it safeguards against extreme impacts, while EPR compliance streamlines EU market entry.

With the Pro Model’s triple-certified polyurethane foam, you can ensure safety for delicate items like lab equipment. Pair its enhanced shock absorption with CAD customization to create a tailored solution that outperforms generic packaging by 25% in durability tests.

Frequently asked questions

  • Which foam insert model is best for small electronics packaging?

  • How do I clean and maintain a polyurethane foam insert for repeated use?

  • Polyurethane foam vs EPS foam: Which is better for fragile product protection?

  • Can foam inserts be customized for irregular-shaped tools or equipment?

  • Is this polyurethane foam EU-certified for food packaging applications?

  • How does the foam protect items during cargo transport?

  • Can these foam inserts be reused for multiple shipments?

  • What makes this foam suitable for protecting medical devices during transport?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionElectronics Packaging, Food TransportIndustry Standard: PE/EPS foamOur Base: Polyurethane (PU) Foam (▲ 30% better shock absorption)Our Advanced: High-Density PU (▲▲ 50% denser than Base) (Enhanced durability vs Industry)
PU resists moisture and chemicals better than PE/EPS.Base: Slightly heavier than PE/EPS; Advanced: Higher cost due to denser material.
Density & ThicknessHeavy Machinery TransportIndustry: 40–50 kg/m³, 15mmOur Base: 50–60 kg/m³, 20mm (▲ 33% thicker)Our Advanced: 60–70 kg/m³, 25mm (▲▲ 75% denser than Industry)
Base: Handles moderate shocks; Advanced: Military-grade protection.Base: Adds bulk; Advanced: Requires specialized cutting tools.
Chemical ResistanceFood Packaging, Medical SuppliesIndustry: Basic complianceOur Base: EN71 Part 3 (▲ Food/Toy Safety)Our Advanced: EU 2015/863 + EN71 (▲▲ Full EU Food Safety Compliance)
Base: Safe for non-toxic items; Advanced: Meets strict EU food regulations.Industry: May leach chemicals in humid conditions; Advanced: Costly certifications.
CustomizationCustom Electronics CasesIndustry: Standard molds onlyOur Base: Custom shapes (▲ Limited designs)Our Advanced: 3D-printed precision molds (▲▲ Complex geometries)
Base: Quick prototyping; Advanced: Tailored for unique items.Base: Higher per-unit cost for customization; Advanced: Longer lead times.
Shock AbsorptionFragile Item ShippingIndustry: 5G impact resistanceOur Base: 10G (▲ Handles rough transit)Our Advanced: 15G (▲▲ Military-grade protection)
Base: Protects most consumer goods; Advanced: Ideal for high-value items.Industry: Fails in extreme drops; Advanced: Adds weight to packaging.
CertificationsEU Market ComplianceIndustry: Basic local certsOur Base: EN71 + EPR Germany (▲ EU-ready)Our Advanced: EU 2015/863 + EN71 + EPR (▲▲ Full EU Compliance)
Base: Avoids EU fines; Advanced: Eliminates retesting costs.Industry: Risk of non-compliance; Advanced: Higher certification fees.

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