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High Quality Fully Automatic Current Transformer Toroidal Winding Machine Toroidal Transformer Core Coil Winding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Toroidal Coil Winding: Designed to automatically wind coils for current transformers with precision, ensuring consistent quality for toroidal cores.
  • Programmable Processing: Equipped with a digital touch screen interface for customizable settings, enabling adjustments to winding tension, speed, and material specifications.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a robust steel/aluminum body, ensure long-term durability in industrial environments. Outperforms plastic-based models prone to wear and deformation over time*.

  • 2. Programmable Touchscreen Interface

  • With a digital touchscreen control panel, program multi-step winding operations for precise automation. Eliminates manual adjustments common in traditional models, reducing errors and downtime*.

  • 3. High-Volume Output Efficiency

  • With automatic operation capabilities, achieve rapid and consistent production of toroidal coils. Processes components ~30% faster than semi-automatic alternatives*, ideal for commercial-scale demands.

  • 4. Versatile Material Adaptability

  • With customizable rollers and adjustable guides, handle diverse cylindrical materials (metal, plastic, composites) and sizes. Outperforms rigid machines limited to specific material types*.

  • 5. CE-Certified Safety Compliance

  • With CE certification, meet EU safety and quality standards for industrial equipment. Ensures reliability and ease of integration into regulated manufacturing workflows.

Product details

High Quality Fully Automatic Current Transformer Toroidal Winding Machine Toroidal Transformer Core Coil Winding Machine

The High Quality Fully Automatic Current Transformer Toroidal Winding Machine is a robust, programmable industrial solution designed for precision winding of toroidal cores. Built with durable steel/aluminum construction and a digital control panel, it ensures consistent performance in manufacturing cylindrical components like transformers, inductors, and coils.

Technical specifications

FeatureSpecificationBenefit
MaterialSteel/Aluminum frame, composite panelsEnhanced durability and stability
Control SystemProgrammable digital touchscreenCustomizable winding patterns and parameters
CertificationCE CertifiedCompliance with EU safety and quality standards
Operation TypeFully automaticReduces manual intervention and errors
Adjustment RangeMulti-knob tuning for tension/speedAdapts to diverse material thicknesses
Power Requirement220V/380V adaptableFlexible for global industrial setups

Customization guide

Adjustable parameters such as winding tension, speed, and material feed rate can be tailored to meet specific production needs. The programmable interface allows users to store multiple presets for different coil geometries and materials.

Get inspired

Optimize your production line with this versatile winding machine. Whether you’re manufacturing small electronic transformers or heavy-duty inductors, its modular design and precision controls ensure consistent output for industrial and commercial applications.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Winding Speed10m/min+15% (11.5m/min)+30% (13m/min)*
Accuracy±0.5mm±0.3mm±0.1mm
Material Thickness0.1–2mm0.1–3mm0.1–4mm
Program Memory Slots10 presets20 presets50 presets
Load Capacity5kg8kg12kg

Supplier's note

  1. Technical Breakthroughs:

    • Programmable Control: With a digital touchscreen, users can input precise winding parameters, reducing setup time by 20% compared to manual systems.
    • Multi-Adjustment Knobs: Enable real-time tension and speed tuning, ensuring compatibility with materials like thin copper wires or thick composite strands.
    • CE Compliance: Meets EU safety standards, offering peace of mind for global manufacturers.
  2. Version Selection Guide:

    • Base Model: Ideal for small workshops or low-volume production needing basic automation.
    • Advanced Model: Suitable for medium-scale manufacturers requiring higher precision (e.g., medical device components) and expanded material versatility.
    • Pro Model: Designed for heavy-duty industrial use, its ±0.1mm accuracy and 12kg load capacity excel in automotive or aerospace applications.

*Pro Model’s speed improvement is validated against industry benchmarks for similar automatic winding machines.

Frequently asked questions

  • Which model of toroidal winding machine is best for small workshops?

  • How do I maintain the control panel of an automatic toroidal transformer winding machine?

  • Steel vs Aluminum Construction: Which material ensures durability in toroidal coil winding machines?

  • Can this automatic toroidal winding machine be customized for different coil sizes?

  • What certifications does the fully automatic current transformer winding machine have?

  • How does the programmable control panel improve winding accuracy in toroidal machines?

  • What materials can the automatic toroidal transformer core winding machine process?

  • Does the machine support batch processing for high-volume toroidal coil production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Fully Automatic Transformer Winding MachinesHigh-volume production, complex transformer manufacturingFully programmable digital control panel (ISO 9001 certified) ▲▲
(Industry: Manual operation)
High precision, minimal human intervention, repeatabilityHigh cost, requires skilled operators, maintenance-intensive
Semi-Automatic Transformer Winding MachinesMedium-volume production, cost-sensitive operationsSemi-automatic controls with basic programming (ISO 13849-1 compliant) ▲
(Industry: Manual)
Lower cost than fully automatic, easier maintenanceRequires manual input, slower throughput compared to fully automatic
Manual Transformer Winding MachinesSmall-scale production, custom jobsManual operation with mechanical controls (No automation standard)Low initial cost, no programming requiredLabor-intensive, inconsistent quality, limited scalability
CNC-Controlled Winding MachinesPrecision engineering, complex geometries3-axis CNC with ISO 10791-1 compliance ▲▲
(Industry: 2-axis CNC)
High accuracy for complex designs, versatile configurationsExpensive, requires CNC programming expertise
High-Speed Winding MachinesMass production environmentsHigh RPM spindle (IEC 60034-1: 3000 RPM) ▲▲
(Industry: 1500 RPM)
Fast production rates, reduced cycle timeHigher wear and tear, louder operation (75 dB, comparable to vacuum cleaner)
Compact/Modular Winding MachinesSpace-constrained workshops, flexible setupsModular design (ISO 14971) ▲
(Industry: Fixed configurations)
Flexible setup, space-saving, easy reconfigurationMay sacrifice capacity, requires assembly for customization

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