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High Quality Kaisi Incremental Rotary Encoder from Factory

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Rotational Measurement: Utilizes optical sensor technology for high-accuracy tracking of rotational movement, supporting both incremental and absolute positioning requirements.
  • Digital Signal Output: Delivers precise digital signals for seamless integration into industrial control systems, automation processes, and real-time data monitoring.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a corrosion-resistant metal body and durable ceramic/stainless steel bearings, ensure longevity in harsh environments*.

  • 2. Compact, Modular Design with Secure Mounting

  • With a compact, modular design featuring secure mounting flanges, easily integrate into space-constrained systems*.

  • 3. High-Precision Optical Sensor Technology

  • With optical sensor technology, achieve precise rotational measurement at speeds up to [X] RPM*, enabling reliable data output for industrial automation.

  • 4. Harsh-Environment Adaptability

  • Designed for industrial automation, withstands extreme temperatures (-30°C to 85°C) and wet environments*, ensuring stable operation in demanding conditions.

  • 5. Industrial-Grade Certifications

  • With certifications meeting industrial-grade standards for durability and safety*, ensuring compliance with rigorous operational requirements.

Product details

High Quality Kaisi Incremental Rotary Encoder from Factory

The High Quality Kaisi Incremental Rotary Encoder is a precision sensor designed for industrial automation and harsh environments. Built with durable materials and advanced optical technology, it offers reliable rotational measurement, customizable configurations, and robust performance across diverse applications.

Technical specifications

FeatureSpecificationBenefit
Material ConstructionMetal body (Aluminum/Steel)Enhanced durability and wear resistance
Bearing TypeStainless Steel/Ceramic BearingsSmooth rotation and low friction
WaterproofingIP67 RatedOperates reliably in wet or dusty environments
Temperature Range-30°C to 85°CWide operational flexibility
Output SignalDigital (TTL/RS-485)Seamless integration with control systems
ResolutionUp to 10,000 PPR (Base Model)High precision for motion control
Amplifier TypeDigitalLow noise and stable signal output
Encoder TypeIncremental/Absolute (Model Dependent)Versatile position tracking options
Mounting OptionsFlange-mountedEasy installation in compact spaces

Customization guide

Adjustable resolution (up to 30,000 PPR) and output signal types (TTL/RS-485) to meet specific application needs. Customizable mounting configurations for space-constrained environments.

Get inspired

Whether you’re automating manufacturing lines, designing robotics systems, or monitoring equipment in harsh conditions, this encoder’s precision and durability make it an ideal choice for industrial innovation.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Resolution (PPR)10,00020,000 (+100%)30,000 (+200%)
IP RatingIP65IP67IP68
Operating Temp-20°C to 70°C-30°C to 85°C-40°C to 90°C
Encoder TypeIncrementalIncrementalAbsolute
Signal Response1ms0.8ms (+20% faster)0.5ms (+50% faster)

Supplier's note

  1. Technical Breakthroughs:

    • High-Resolution Accuracy: The Pro Model’s 30,000 PPR ensures sub-micron precision for robotics and CNC machining.
    • IP68 Waterproofing: The Pro’s sealing design prevents liquid ingress, enabling use in marine or outdoor equipment.
    • Wider Temperature Range: The Advanced Model’s -30°C to 85°C tolerance supports cold storage and high-heat industrial processes.
  2. Version Selection Guide:

    • Base Model: Ideal for standard industrial automation tasks requiring basic resolution and indoor use.
    • Advanced Model: Suitable for robotics and HVAC systems needing enhanced precision and IP67 protection.
    • Pro Model: Best for extreme environments (e.g., mining, offshore machinery) where absolute position tracking and IP68 sealing are critical.

With ceramic bearings, you can achieve 20% faster rotational response than traditional magnetic encoders. Pair the Pro’s absolute encoding with its IP68 rating to ensure uninterrupted operation in corrosive or submerged conditions.

Frequently asked questions

  • Which rotary encoder model is best suited for industrial automation applications?

  • Incremental vs. Absolute Rotary Encoder: Which is better for precise measurements in industrial systems?

  • How do I clean and maintain a rotary encoder with a digital output for longevity?

  • Is the Kaisi rotary encoder waterproof and suitable for outdoor use?

  • Can the Kaisi rotary encoder be customized for specific output signals like TTL or RS-485?

  • Does the Kaisi encoder meet industrial standards for temperature resistance?

  • What makes the Kaisi incremental encoder suitable for optical sensor-based systems?

  • Why is a metal body preferred over plastic for industrial rotary encoders?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material & ConstructionIndustrial machinery, harsh environmentsIndustry Standard: Steel body (ASTM A36)
Our Base: Aluminum (6061-T6, ISO 9001)
Our Advanced: Stainless Steel 316 (ASTM A276)
▲▲ Advanced: 50% higher corrosion resistance (vs Base)
Base: 40% lighter than steel
Advanced: 30% higher cost
Industry Standard: Prone to rust in wet conditions
Communication InterfaceAutomation systems, PLC integrationIndustry Standard: Analog output (±10% error)
Our Base: Digital (RS-485, IEC 61158)
Our Advanced: Dual RS-485/USB (IEC 60912)
Base: 99.9% signal accuracy
▲▲ Advanced: Hot-swappable connectivity
Industry Standard: Requires analog-to-digital converters
Output ResolutionPrecision robotics, CNC machinesIndustry Standard: 1000 PPR (pulses per revolution)
Our Base: 2000 PPR (ISO 2372)
Our Advanced: 4000 PPR (custom calibration)
▲▲ Advanced: 4x finer position detection (vs Standard)
Base: 2x faster response time
Advanced: Complex calibration required
WaterproofingOutdoor machinery, food processingIndustry Standard: IP54 (dust/water splash resistance)
Our Base: IP66 (jet-waterproof)
Our Advanced: IP69K (high-pressure steam)
▲▲ Advanced: Survives 80°C steam jets (ISO 20653)
Base: 1m water submersion (IEC 60529)
Industry Standard: Fails under heavy rain
Temperature RangeHigh/low-temperature factoriesIndustry Standard: -20°C to +70°C
Our Base: -30°C to +85°C (MIL-STD-810)
Our Advanced: -40°C to +105°C (custom thermal grease)
▲▲ Advanced: Operates in cryogenic environments
Base: 50% wider range than Standard
Advanced: 20% bulkier design
Bearing QualityHigh-torque applications, roboticsIndustry Standard: Carbon steel bearings (ABEC 3)
Our Base: Ceramic hybrid (ABEC 7)
Our Advanced: Sapphire ball bearings (ABEC 9)
▲▲ Advanced: 10x longer lifespan (200k hours)
Base: 50% lower friction loss
Advanced: Fragile under shock loads

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