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  • Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine
  • Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine
  • Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine
  • Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine
  • Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine
  • Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine
Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine
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Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine

  • >= 1 Sets
    $29,999

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)

Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Hot Elbow Formation: Utilizes mandrel heating and hydraulic systems to precisely form elbows on stainless steel and carbon steel pipes, ensuring structural integrity and smooth bends.
  • Automation: Fully automatic operation streamlines production, reducing manual intervention and enhancing consistency in output quality.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a robust stainless steel and carbon steel body, you can ensure long-lasting durability in high-temperature industrial environments*. The heavy-duty design resists wear and corrosion, outperforming conventional models prone to degradation.

  • 2. Automated Touchscreen Interface

  • With an intuitive touchscreen control panel, you can preset programs for different pipe types and thicknesses, streamlining operations compared to manual adjustments*.

  • 3. High-Speed Hydraulic Forming System

  • With a powerful hydraulic mechanism, you can form elbows in under 2 minutes per piece—up to 30% faster than traditional manual methods*, boosting productivity in commercial settings.

  • 4. Customizable Material Adaptability

  • With adjustable settings for stainless steel and carbon steel pipes, you can meet diverse industrial needs, from construction pipelines to manufacturing components*.

  • 5. ISO Safety-Compliant Design

  • With safety guards and compliance to ISO industrial standards, you can ensure secure operation in commercial facilities, minimizing workplace hazards*.

Product details

Hot Elbow Forming Machine With Heating Unit Mandrel Heating Forming Hydraulic Elbow Machine

The Hot Elbow Forming Machine with Heating Unit is a high-capacity industrial solution for precision forming of stainless steel and carbon steel pipes. Designed for automated metalworking, it integrates mandrel heating and hydraulic systems to ensure consistent quality in elbow fabrication.

Technical specifications

FeatureSpecificationApplication Scenario
Automation LevelFully automatic operationHigh-volume production lines for consistent output
Material CompatibilityStainless steel, carbon steel pipes (DN15-DN600)Custom elbow production for HVAC, oil, and construction industries
Heating SystemMandrel-based heating (max temp: 1200°C)Precise temperature control for ductile metal forming
Safety FeaturesGuarded rollers and emergency stop systemSafe operation in industrial workshops with multiple operators
Control SystemDigital touchscreen interfaceReal-time monitoring of pressure, temperature, and speed

Customization guide

Adjustable parameters include mandrel diameter range (to suit pipe sizes) and heating profile settings (temperature curves for different metal types). Custom tooling can be integrated to meet specific elbow angle or radius requirements.

Get inspired

With its mandrel heating system, you can achieve seamless, distortion-free elbows for high-pressure pipelines. The automated hydraulic system ensures repeatability, reducing labor costs while meeting strict industrial standards like ASTM A312 for stainless steel.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Max Pipe DiameterDN150DN300 (+100%)DN600 (+300%)*
Heating Speed8 mins/°C6.8 mins/°C (+15%)5.6 mins/°C (+30%)
Automation LevelSemi-automaticFully automaticAI-driven adaptive control
CertificationsCECE + ISO 9001CE + ISO 9001 + API 5L

Supplier's note

  1. Three Technical Breakthroughs:

    • Mandrel Heating Efficiency: The Pro model’s dual-zone heating cuts forming time by 30% vs. traditional single-zone systems.
    • Material Adaptability: Advanced alloy rollers (5X wear resistance) enable seamless processing of high-carbon steel without deformation.
    • Safety Integration: Emergency stop sensors reduce downtime by 40% in crowded workshop environments.
  2. Version Selection Guidance:

    • Base Model: Ideal for SMEs handling standard pipe sizes (DN15-DN150) in HVAC or plumbing.
    • Advanced Model: Suitable for medium-scale manufacturers needing full automation and ISO compliance for oil/gas pipelines.
    • Pro Model: Best for heavy industry (e.g., petrochemicals) requiring DN600+ elbows and API-certified outputs. With its AI-driven controls, it optimizes energy use by 25% compared to legacy systems.

Note: Percentage improvements are relative to industry-standard models of comparable size.

Frequently asked questions

  • Which Hot Elbow Forming Machine model is best for small workshops processing thin stainless steel pipes?

  • How do I maintain the heating unit of a hydraulic elbow machine for carbon steel pipes?

  • Stainless Steel vs Carbon Steel: Which material is easier to form with this mandrel heating machine?

  • Can this Hot Elbow Forming Machine customize bend angles for non-standard pipe projects?

  • Is the Hot Elbow Forming Machine CE-certified for industrial pipe processing?

  • How does the automatic hydraulic system improve production speed for pipe elbows?

  • What safety features protect operators during high-temperature pipe forming?

  • Which industries use mandrel heating forming machines for pipe processing?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production lines requiring minimal operator interventionIndustry Standard: Semi-automatic (Manual input for 70% operations) ▲
Our Base: Fully automatic with PLC control (ISO 13849 compliant) ▲
Our Advanced: AI-driven with real-time adjustments (ISO 10218-1 certified)
Industry: Cost-effective for small-scale ▲
Base: Reduces labor costs by 40% ▲
Advanced: 20% faster cycle times via AI
Industry: Requires more skilled labor ▲
Base: Limited customization without reprogramming ▲
Advanced: Higher initial investment
Material CompatibilityManufacturing involving diverse metal typesIndustry Standard: Carbon steel only (ASTM A36 certified) ▲
Our Base: Stainless steel & carbon steel (ASTM A240/A36) ▲
Our Advanced: Adds high-alloy steels (ASTM A790 certified)
Industry: Simple setup ▲
Base: Versatile for standard applications ▲
Advanced: Handles exotic alloys for aerospace
Industry: Limited to basic materials ▲
Base: Can’t process high-alloy steels ▲
Advanced: Requires specialized training
Processing CapacityLarge-scale infrastructure projectsIndustry Standard: Up to 100mm pipe diameter (ISO 310-1) ▲
Our Base: Up to 150mm (ISO 310-2) ▲
Our Advanced: Up to 200mm (ISO 310-3)
Industry: Compact footprint ▲
Base: Handles medium-scale projects ▲
Advanced: Supports heavy industrial projects
Industry: Limited to small pipes ▲
Base: Can’t process large diameters ▲
Advanced: Larger footprint
Energy EfficiencyEco-conscious manufacturingIndustry Standard: 50 kW/h per ton (IEC 60038) ▲
Our Base: 40 kW/h (IEC 60038 + energy-saving mode) ▲
Our Advanced: 30 kW/h with energy recovery (ISO 50001)
Industry: Standard energy use ▲
Base: 20% lower energy costs ▲
Advanced: 40% savings + energy reuse
Industry: Higher operational costs ▲
Base: Moderate savings ▲
Advanced: Higher upfront cost
Safety FeaturesHigh-risk industrial environmentsIndustry Standard: Basic guards (CE certified) ▲
Our Base: Dual sensors + emergency stop (ISO 13849) ▲
Our Advanced: Full automation + collision detection (ISO 10218-1)
Industry: Meets basic safety ▲
Base: Reduces accidents by 30% ▲
Advanced: Zero human contact during operation
Industry: Higher accident risk ▲
Base: Requires operator presence ▲
Advanced: Complex system setup
Maintenance RequirementsFacilities with limited downtimeIndustry Standard: Weekly maintenance (ISO 14223) ▲
Our Base: Bi-weekly (ISO 14223 + predictive alerts) ▲
Our Advanced: Predictive maintenance (ISO 13374)
Industry: Simple maintenance ▲
Base: 50% less downtime ▲
Advanced: Predictive alerts reduce unplanned stops
Industry: Frequent downtime ▲
Base: Still requires regular checks ▲
Advanced: Requires IoT infrastructure

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