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  • Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine
  • Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine
  • Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine
  • Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine
  • Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine
  • Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine
Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine

Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine

  • 1 - 4 Sets
    $756.36
  • 5 - 9 Sets
    $685.55
  • 10 - 49 Sets
    $627.42
  • >= 50 Sets
    $589.60

Customization:

Model(Min.Order: 1 pieces)

Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Positioning Control: Equipped with a servo motor and advanced sensors, the system ensures accurate web alignment and real-time adjustment during offset printing processes.
  • Automated Inspection & Guidance: Integrates an edge line position controller (EPC-A12) for seamless monitoring and correction of material positioning in converting machines.

Key features

  • 1. Corrosion-Resistant Aluminum Alloy Construction

  • Material Technology: With a corrosion-resistant aluminum alloy body, ensure durability in industrial environments while maintaining lightweight design.

  • 2. Intuitive Digital Display and Manual Controls

  • Interactive Design: With an intuitive digital display and tactile manual controls, achieve seamless operation and real-time monitoring of positioning parameters.

  • 3. Precision Edge Line Positioning with Real-Time Feedback

  • Performance Parameters: With real-time sensor feedback, achieve ±0.1mm positioning accuracy, ensuring consistent output in high-speed converting processes.

  • 4. Continuous Operation for Commercial Converting Machines

  • Scenario Solutions: Designed for 24/7 operation in commercial converting machines, this system supports uninterrupted production cycles for offset printing workflows.

  • 5. ISO 9001 Certified Quality Assurance

  • Certification Standards: Complies with ISO 9001 quality management standards, ensuring reliable performance and traceability for industrial applications.

Product details

Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine

The Servo Motor Automatic Web Position Inspection Guide Control System for Converting Machine is a precision industrial automation component designed for offset printing machinery. Built with an aluminum alloy body for durability and lightweight integration, it ensures reliable performance in high-speed manufacturing environments. Equipped with advanced servo motors, real-time sensors, and a modular design, this system optimizes web positioning accuracy and reduces material waste in converting processes.

Technical specifications

FeatureSpecificationBenefit
MaterialAluminum alloy bodyCorrosion-resistant, lightweight, and robust
Positioning Accuracy±0.1mm (Pro Model)Ensures precise print alignment in offset printing
Sensor TypeOptical edge detectionReal-time feedback for dynamic adjustments
Control SystemServo motor-driven with PID algorithmsSmooth, high-torque motion control
InterfaceDigital display + manual control panelUser-friendly monitoring and parameter tuning
Mounting DesignModular, DIN-rail compatibleEasy integration into existing machinery

Customization guide

Adjustable parameters include:

  • Sensor type (e.g., laser vs. optical) to suit material reflectivity or ambient light conditions.
  • Control algorithms for varying web speeds (up to 300 m/min).
  • Mounting configurations to adapt to different machine footprints.

Get inspired

Optimize your offset printing workflow with this system’s precision positioning. Whether you need to align paper webs in high-volume printing or ensure consistent registration in label production, this control system delivers reliability and efficiency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Positioning Accuracy±0.2mm±0.17mm (+15%)±0.1mm (+30%)*
Response Time250 ms210 ms (16% faster)180 ms (30% faster)
Sensor TypeBasic opticalHigh-speed opticalLaser (dual-channel)
Max Speed150 m/min220 m/min300 m/min

Supplier's note

  1. Technical Breakthroughs:

    • The Pro Model’s ±0.1mm accuracy exceeds industry standards by 50%, enabling flawless print registration on delicate materials.
    • The Advanced Model’s 16% faster response time reduces downtime in high-speed converting lines.
    • Modular design allows easy retrofitting into legacy offset printers without full system replacement.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale print shops requiring cost-effective precision (e.g., label production).
    • Advanced Model: Best for medium-volume manufacturers needing speed and reliability (e.g., flexible packaging).
    • Pro Model: Designed for high-speed industrial printers (e.g., newspaper or commercial offset presses) demanding sub-millimeter accuracy.

With the Pro Model’s laser sensors, you can achieve micron-level positioning in environments with reflective substrates. Pair its 300 m/min speed capability with robust aluminum construction to ensure uninterrupted operation in 24/7 manufacturing setups.

Frequently asked questions

  • Which servo motor control system is best suited for high-speed offset printing machines?

  • How to clean the sensor components of the EPC-A12 servo motor system?

  • Why is aluminum used in the EPC-A12’s construction?

  • Can the EPC-A12 be customized for specific sensor requirements?

  • Is the EPC-A12 compliant with industrial automation safety standards?

  • What sensors does the EPC-A12 use for precise web positioning?

  • How does the EPC-A12 improve accuracy in converting machine operations?

  • Can the EPC-A12 integrate with existing offset printing machinery systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Positioning PrecisionOffset printing alignment±0.05mm (ISO 10791) ▲▲ vs Industry Standard ±0.2mmEnsures flawless print registration; minimizes waste (▲▲ vs Base ±0.1mm)Advanced version requires precision calibration (costlier setup)
Motor TorqueHeavy paper/web handling10 Nm ▲▲ (Industry: 5 Nm)Handles thick substrates without slippage; extends press uptimeHigher torque motors may increase system weight and energy draw
Sensor Response TimeReal-time web tracking10ms ▲▲ (Industry: 50ms)Reduces misalignment in high-speed printing (▲▲ vs Base 25ms)Requires advanced firmware for optimal performance
Energy EfficiencyLarge-scale printing operations95% efficiency ▲▲ (Industry: 85%)Cuts energy costs by 20%; eco-friendly for 24/7 operationsAdvanced systems may need dedicated power management systems
Environmental ResistanceDust/heat-prone print shopsIP67 ▲▲ (Industry: IP54)Withstands water splashes and dust ingress (▲▲ vs Base IP65)IP67 coating adds to material costs
Integration CapabilitiesSmart factory ecosystemsFull IoT compatibility ▲▲ (Industry: Basic PLC)Enables remote monitoring and predictive maintenance (▲▲ vs Base EtherNet/IP)Requires IT infrastructure for IoT deployment

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