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Busbar Machine
  • Hydraulic Copper Busbar Processing Machine
  • Hydraulic Copper Busbar Processing Machine
  • Hydraulic Copper Busbar Processing Machine
  • Hydraulic Copper Busbar Processing Machine
  • Hydraulic Copper Busbar Processing Machine
  • Hydraulic Copper Busbar Processing Machine
Hydraulic Copper Busbar Processing Machine

Hydraulic Copper Busbar Processing Machine

  • 1 - 9 Sets
    $6,500
  • >= 10 Sets
    $5,800

Customization:

Customized logo（Min.Order: 2 pieces）
Customized packaging（Min.Order: 2 pieces）
Graphic customization（Min.Order: 2 pieces）
Nameplate（Min.Order: 2 pieces）
Brand and System OEM（Min.Order: 2 pieces）
View product details

Hydraulic Copper Busbar Processing Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Processing: Equipped with CNC technology and hydraulic systems, the machine specializes in cutting, bending, and forming copper busbars with high accuracy and repeatability.
  • Programmable Operations: Features a digital control panel for customizable settings, enabling automated workflows tailored to specific metalworking tasks like shaping or profiling.

Key features

  • 1. Advanced Material Technology

    • With a corrosion-resistant steel body and copper-focused processing capabilities, ensure durability and precision in harsh industrial environments. The steel construction withstands heavy use, while copper compatibility ensures optimal performance for electrical applications.

  • 2. Intuitive Interactive Design

    • With a programmable touchscreen interface and multi-program presets, you can customize operations effortlessly. This modern control system streamlines workflows compared to traditional manual controls, reducing setup time by up to 30%*.

  • 3. High-Precision Performance

    • With CNC-driven hydraulic technology, achieve millimeter-level accuracy in cutting and bending copper busbars. This ensures ~20% faster production speeds than non-CNC models*, while maintaining consistent quality for complex designs.

  • 4. Versatile Scenario Solutions

    • With modular customization and robust design, adapt to diverse industrial needs—from automotive wiring to aerospace components. The mobile base and compact footprint enable seamless integration into both small workshops and large-scale factories.

  • 5. Reliable Certification and Warranty

    • Backed by a 5-year warranty and compliance with industrial safety standards (e.g., CE certification), this machine guarantees long-term reliability. Its 380V power compatibility ensures stable operation in commercial settings, outperforming non-certified alternatives*.

Product details

Hydraulic Copper Busbar Processing Machine

The Hydraulic Copper Busbar Processing Machine is a CNC-driven industrial solution designed for precision fabrication of copper busbars. Built with a robust steel frame and equipped with hydraulic systems, it offers modularity, mobility, and safety features tailored for metalworking applications.

Technical specifications

FeatureSpecificationBenefit
Material ConstructionSteel frame with copper processing componentsDurable, corrosion-resistant structure
CNC TechnologyFully programmable CNC control systemEnables precise, repeatable busbar cuts
Voltage Compatibility380V AC, 50/60HzReliable performance in standard grids
Warranty5-year comprehensive warrantyLong-term operational assurance
Control SystemDigital display with manual/auto modesUser-friendly programmability
MobilitySwivel casters with braking mechanismEasy repositioning in workshops
Safety ComplianceCE-certified, emergency stop buttonsMeets global industrial safety standards

Customization guide

Adjustable parameters include:

  • Processing Length: Customizable up to 3 meters to fit project requirements.
  • Pressure Settings: Adjustable hydraulic pressure (0–40 MPa) for varying copper thicknesses.
  • Tool Configurations: Interchangeable dies and blades for diverse busbar profiles.
    Example: For high-volume production, optimize pressure and speed settings to balance efficiency and material integrity.

Get inspired

With its CNC precision and hydraulic power, this machine streamlines busbar fabrication for electrical, automotive, and energy sectors. Whether shaping intricate bends or cutting heavy-duty copper, it delivers reliability and adaptability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed10 meters/hour+15% (11.5 m/h)+30% (13 m/h)*
Precision±0.1mm±0.05mm±0.01mm
Max Pressure20 MPa30 MPa40 MPa
Automation LevelSemi-automaticAuto-cycleFully programmable
Primary ApplicationSmall workshopsMedium-scale plantsHeavy industrial use

Supplier's note

  1. Technical Breakthroughs:

    • CNC Precision: ±0.01mm accuracy in the Pro model enables intricate designs for aerospace applications.
    • Hydraulic Efficiency: 30% faster cycle times (vs. traditional models) reduce downtime.
    • Safety Integration: CE-certified emergency stops prevent operator injury during high-pressure operations.

  2. Version Selection Guide:

    • Base Model: Ideal for small-scale fabrication (e.g., electrical contractors) needing cost-effective, manual control.
    • Advanced Model: Suitable for medium plants requiring automated cycles and handling thicker copper (up to 8mm).
    • Pro Model: Best for heavy industries (e.g., power substations) demanding ultra-precision and 40MPa pressure for reinforced busbars.

*Pro Model’s speed advantage outperforms industry benchmarks by 20%.

Frequently asked questions

  • Which Hydraulic Copper Busbar Processing Machine model is best suited for high-volume manufacturing environments?

  • How do I maintain the hydraulic system of a Hydraulic Copper Busbar Processing Machine for optimal performance?

  • Why is copper the preferred material for busbars in industrial processing machines like the Hydraulic Copper Busbar Processing Machine?

  • Can the Hydraulic Copper Busbar Processing Machine be customized to handle specific busbar shapes or dimensions?

  • Does the Hydraulic Copper Busbar Processing Machine include safety features for industrial use?

  • Is the Hydraulic Copper Busbar Processing Machine compatible with 380V power supply systems in industrial settings?

  • How often should the control panel of a Hydraulic Copper Busbar Processing Machine be serviced?

  • What warranty does the Hydraulic Copper Busbar Processing Machine offer for industrial users?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHeavy industrial applicationsIndustry Standard: Steel (ASTM A36) (standard durability)
Our Base: Copper (EN 10627) ▲15% higher conductivity
Our Advanced: Copper-Aluminum Composite (ISO 9001) ▲20% lighter than Base		Base: Superior electrical conductivity for busbar processing
Advanced: Lightweight yet durable for complex setups		Base: Higher corrosion risk in harsh environments
Advanced: Requires specialized maintenance
Control SystemPrecision manufacturing, automationIndustry Standard: Manual controls (ISO 10791)
Our Base: CNC (ISO 10791) ▲50% faster setup
Our Advanced: AI-Driven CNC (ISO 10791 + proprietary) ▲30% precision improvement		Base: Programmable for repeatable tasks
Advanced: Real-time adjustments for aerospace-grade accuracy		Base: Requires basic operator training
Advanced: Higher upfront cost
Voltage RequirementStandard industrial power setupsIndustry Standard: 220V/440V (IEC 60038)
Our Base: 380V (IEC 60038) ▲10% energy efficiency
Our Advanced: 380V + voltage stabilization (IEC 61000-3-2) ▲5% power stability		Matches global 380V standards
Advanced: Minimizes downtime in fluctuating power environments		Incompatible with non-380V grids without converters
Warranty PeriodLong-term equipment investmentIndustry Standard: 1–3 years (ISO 9001)
Our Base: 5 years (ISO 9001) ▲2× longer coverage
Our Advanced: 5 years + extended service (ISO 9001 +) ▲Priority support		Reduces replacement costs over time
Advanced: Faster repair response		Advanced tier requires premium pricing
ModularityCustom manufacturing needsIndustry Standard: Fixed configurations
Our Base: Modular components (ISO 9286) ▲Easy tool-swapping
Our Advanced: Quick-change modules (ISO 9286 +) ▲40% faster reconfiguration		Base: Adaptable for basic tasks
Advanced: Ideal for rapid prototyping		Base lacks advanced customization options
Safety FeaturesHigh-risk industrial environmentsIndustry Standard: Basic guards (ISO 13849)
Our Base: Dual safety sensors (ISO 13849) ▲2× faster emergency stops
Our Advanced: Smart safety system (ISO 13849 +) ▲Real-time hazard detection		Base: Reduces accident risks
Advanced: Predictive maintenance alerts		Advanced requires operator training for full functionality

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