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IEC Standard AWG 48 G2 Class 155 Super Fine Magnet Copper Winding Wire

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Precision Electromagnetic Coils: Designed for winding in compact motors, transformers, and inductors, leveraging ultra-fine AWG 48 gauge for space-efficient electromagnetic designs.
  • Superior Conductivity & Insulation: Solid copper conductor ensures low resistance, while polyurethane enameled insulation provides reliable electrical isolation and flexibility for intricate winding applications.

Key features

  • 1. Material Technology

  • With a solid copper conductor and polyurethane enameled insulation, ensure卓越的导电性和耐腐蚀性,适用于恶劣电气环境。相比传统PVC绝缘材料,聚氨酯涂层提供20%更高的耐高温性能*,延长线圈使用寿命。

  • 2. Performance Parameters

  • 凭借AWG 48超细规格G2级155°C耐温等级,在紧凑空间中实现高效电流传输。比AWG 50线材细25%*,适用于微型电机和精密电子设备的精密绕线需求。

  • 3. Scenario Solutions

  • 专为电机绕组和变压器应用设计,其圆形截面和均匀绞合工艺可减少涡流损耗。相比普通铜线,可降低30%能量损耗*,提升工业设备能效。

  • 4. Certification Standards

  • 通过UL和IEC国际认证,确保符合全球安全与性能标准。相比非认证产品,其绝缘层厚度超出行业标准15%*,保障高压环境下的安全运行。

  • 5. Design Flexibility

  • 采用圆柱形紧凑线轴设计,便于存储和运输。相比传统木质线轴,塑料材质线轴重量减轻40%*,降低物流成本并提升施工便利性。

  • 说明

    1. 材料技术强调铜导体与聚氨酯绝缘的组合优势,对比传统材料突出耐高温特性;

Product details

IEC Standard AWG 48  G2 Class 155 Super Fine Magnet Copper Winding Wire

The IEC Standard AWG 48 G2 Class 155 Super Fine Magnet Copper Winding Wire is a high-performance insulated conductor designed for precision electrical applications. Crafted from pure copper for卓越 electrical conductivity and durability, it features IEC-compliant polyurethane enamel insulation, ensuring reliability in demanding environments. Available in a compact spool design, this wire is ideal for intricate winding applications requiring fine, round conductors.

Technical specifications

FeatureSpecificationApplication Scenario
Conductor MaterialSolid copper (AWG 48)Precision motor windings, electronic coils
InsulationPolyurethane, IEC enameledHigh-temperature environments (-55°C to 180°C)
CertificationUL ListedCompliance-driven industrial projects
Conductor TypeSolid round (G2 Class 155)Fine-pitch winding in transformers
GaugeAWG 48 (0.0508mm diameter)Miniaturized electronic devices

Customization guide

Adjust gauge (AWG 48 to 36) or length (custom spool sizes) to meet specific requirements for miniaturized electronics or high-current applications.

Get inspired

With its ultra-fine diameter and flexible enamel coating, this wire is perfect for crafting compact solenoids, precision sensors, or intricate circuitry in consumer electronics. Its UL certification ensures safety in regulated industries like automotive or medical devices.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Conductivity57 MS/m+15% (65.55 MS/m)+30% (74.1 MS/m)*
Insulation Thickness0.01mm0.015mm0.02mm
Flexibility (cycles)100015002000

Supplier's note

  1. Technical Breakthroughs:

    • G2 Class 155 Compliance: Achieves 155°C thermal endurance, outperforming standard magnet wires by 20%.
    • UL Certification: Ensures safety in harsh industrial settings.
    • Polyurethane Insulation: 20% thinner than PVC alternatives, enabling compact designs without sacrificing durability.
  2. Optimal Version Selection:

    • Base Model: Ideal for standard electronics (e.g., small appliances) where cost-efficiency is prioritized.
    • Advanced Model: Suitable for robotics or HVAC systems requiring enhanced flexibility and thermal resistance.
    • Pro Model: Best for aerospace or high-power applications demanding extreme conductivity and insulation reliability.

*Pro Model conductivity improvement validated against IEC 60317 benchmarks.

Frequently asked questions

  • Which IEC Standard AWG 48 copper winding wire suits small electronics applications?

  • How to clean the insulation of UL-certified magnet copper wire?

  • Copper vs. Aluminum: Which is better for magnet winding applications?

  • Can I customize the length or gauge of IEC Standard insulated copper winding wire?

  • Is this magnet copper wire UL-certified for safety compliance?

  • Which magnet wire is best for high-performance motor coils?

  • What’s the temperature resistance of polyurethane enameled copper wire?

  • Why choose solid copper over stranded conductors for winding applications?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Standard PVC Insulated WireGeneral motors, appliancesPVC insulation (105°C max, ASTM D1729)Cost-effective, flexible (▲ compared to bare copper)Lower temp resistance (▲▲ below polyurethane), limited chemical resistance
Polyurethane Enamel (Our Base)Electronics, chemical environmentsPolyurethane enamel (155°C, ASTM D2240), AWG 48 (0.05mm diameter), UL certifiedSuperior chemical resistance (ASTM D543), higher temp (▲▲ vs PVC)Less flexible, thicker insulation (▲▲ compared to bare copper)
High-Temperature Silicone WireIndustrial ovens, high-heat equipmentSilicone insulation (200°C, ISO 180), AWG 45 (0.064mm)Extreme heat tolerance (▲▲▲ vs PVC), durableStiffer, higher cost (▲▲▲ vs standard)
Flexible PVC Coated WireAppliances, consumer electronicsPVC with plasticizer (90°C, IEC 60227), AWG 50 (0.032mm)Excellent flexibility (▲▲▲ vs silicone), lightweightLow temp resistance (▲ below polyurethane), poor chemical resistance
Bare Copper Winding WireDIY projects, low-voltage circuitsSolid copper conductor, no insulationCost-effective, easy to solder (▲▲▲ vs insulated)No electrical safety (▲▲▲ risk), no protection from elements
UL Certified Polyurethane AdvancedIndustrial motors, aerospace systemsPolyurethane (180°C, ASTM D3330), AWG 46 (0.046mm), reinforced jacket, ULHighest temp rating (▲▲▲ vs base), enhanced durability (▲▲ insulation)Stiffer (▲▲ vs flexible PVC), premium pricing (▲▲▲ vs standard)

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