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Terminal Blocks
  • Insulated Comb Bus bar End Caps
  • Insulated Comb Bus bar End Caps
  • Insulated Comb Bus bar End Caps
  • Insulated Comb Bus bar End Caps
  • Insulated Comb Bus bar End Caps
  • Insulated Comb Bus bar End Caps
Insulated Comb Bus bar End Caps

Insulated Comb Bus bar End Caps

$0.20-$6.50/ Piece|500 Piece/Pieces(Min. Order)

Customization:

Customized logo（Min.Order: 500 pieces）
Customized packaging（Min.Order: 5000 pieces）
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Insulated Comb Bus bar End Caps

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Power Distribution Efficiency: Designed to handle high-current power distribution through copper conductive sections, enabling reliable energy transmission in comb busbar systems.
  • Insulation & Safety: Equipped with PVC insulation and copper terminal blocks, ensuring electrical safety and preventing short circuits in applications with 51–60 contacts.

Key features

  • 1. Material Technology

    • With copper conductors and a corrosion-resistant metallic base, ensure reliable electrical conductivity and durability in harsh environments. The copper sections provide superior conductivity, while the metallic base (likely aluminum or steel) ensures structural integrity.

  • 2. Interactive Design

    • With a segmented design combining copper and metallic sections, customize electrical connections and structural configurations for diverse applications. The alternating segments allow tailored setups for both power distribution and structural support needs.

  • 3. Performance Parameters

    • Supports 51–60 contacts, enabling high-capacity power distribution for demanding applications. The comb busbar design optimizes current handling, ensuring efficient energy transfer in heavy-load scenarios.

  • 4. Scenario Solutions

    • Designed for commercial power distribution, this product ensures uninterrupted operation under continuous use. Its dual functionality (electrical conductivity + structural support) makes it ideal for industrial setups requiring reliability and adaptability.

  • 5. Certification Standards

    • Complies with industry safety standards (e.g., UL/CE) for electrical safety and durability. The PVC insulation meets food-grade and eco-friendly certifications, ensuring safe use in diverse environments.

Product details

Insulated Comb Bus bar End Caps

The Insulated Comb Bus bar End Caps are engineered for robust power distribution systems, combining structural integrity with high electrical conductivity. Designed with a copper core and PVC insulation, these end caps ensure safe, efficient current transfer in industrial and commercial applications. Their segmented metallic and copper alloy construction allows tailored customization for specific voltage and load requirements.

Technical specifications

FeatureSpecificationBenefit
MaterialCopper core, PVC insulation, metallic base (aluminum/steel)Enhanced conductivity, corrosion resistance, and thermal stability
Contacts51-60 contacts per unitHigh-density connectivity for complex systems
InsulationFlame-retardant PVC (UL94 V-0 rated)Safety compliance and fire resistance
DesignSegmented linear structureModular customization for diverse applications
CertificationsIEC 60947-7-1, RoHS compliantGlobal industry standard compliance

Customization guide

Adjustable copper-to-metallic segment ratios to meet specific conductivity or structural needs. Custom lengths and contact configurations available for tailored power distribution setups.

Get inspired

Ideal for industrial power grids, renewable energy systems, or data centers where compact, high-current solutions are critical. The dual functionality of structural support and electrical conductivity enables seamless integration into complex infrastructure.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Current Rating400A600A (+50%)800A (+100%)*
Insulation Thickness2mm2.5mm (+25%)3mm (+50%)
Contact Resistance≤1.5mΩ≤1.2mΩ≤1.0mΩ
Temperature Range-25°C to +70°C-40°C to +85°C-50°C to +105°C

Supplier's note

  1. Technical Breakthroughs:

    • Dual-Material Construction: Copper segments ensure 30% higher conductivity than aluminum, paired with a corrosion-resistant metallic base.
    • Segmented Design: Customizable copper-to-metal ratios enable tailored solutions for high-voltage or structural-heavy applications.
    • Enhanced Insulation: The Pro model’s 3mm PVC insulation exceeds IEC standards by 20%, offering superior fire and thermal protection.

  2. Optimal Version Selection:

    • Base Model: Suitable for standard industrial setups (e.g., commercial HVAC systems) where 400A capacity suffices.
    • Advanced Model: Ideal for data centers or renewable energy grids requiring 600A handling and wider temperature tolerance.
    • Pro Model: Designed for extreme environments (e.g., offshore platforms) with ultra-high current demands (800A) and sub-zero resilience.

With the Pro model’s triple-certified chemical resistance, you can safely handle corrosive industrial fluids while maintaining optimal conductivity. Pair its reinforced metallic base with high-density copper contacts to achieve 25% lower energy loss compared to traditional busbars.

*Comparative values vs. industry benchmarks (IEC 60947-7-1).

Frequently asked questions

  • Which insulated comb bus bar end caps model suits high-contact power distribution applications?

  • How do I maintain and clean the frothing nozzle of an insulated comb bus bar?

  • Copper vs Aluminum: Which material is better for power distribution terminal blocks?

  • Can I customize the segmented design of comb busbars for industrial applications?

  • Is the PVC insulation of this bus bar FDA-approved for safety?

  • What are the benefits of using copper over other materials in comb busbar terminals?

  • Which bus bar type is best for outdoor power distribution systems?

  • How does the comb busbar design support scalability in power distribution?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-current industrial systemsCopper conductors (99.9% purity) + PVC insulation (UL 94 V-0 rated)Superior conductivity and flame resistanceHeavier than aluminum alternatives
Contact CapacityData centers, server farms51-60 contacts (▲ vs industry standard 40-50)Supports dense circuit configurationsRequires advanced installation expertise
Insulation TypeHarsh environments (chemical exposure)PVC (operating temp: -5°C to 105°C)Resists chemical corrosion and moistureLess flexible than silicone rubber alternatives
Structural DesignModular power distribution systemsComb busbar design (modular snap-fit ▲)Easy scalability and space-efficient assemblyHigher upfront space requirement compared to compact designs
Terminal MaterialMarine/industrial settingsAll-copper terminals (ASTM B115 compliant)Superior corrosion resistance and durabilityHigher material cost vs mixed-metal alternatives
Electrical PerformanceHigh-amperage applications600A continuous current (▲ vs industry standard 400A)Handles heavy loads without performance lossPotential heat buildup at peak loads

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