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  • Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding
  • Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding
  • Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding
  • Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding
  • Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding
  • Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding
Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding

Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding

  • 1 - 9 Sets
    $15,800
  • >= 10 Sets
    $13,800

Customization:

Customized logo(Min.Order: 2 pieces)
Customized packaging(Min.Order: 2 pieces)
Graphic customization(Min.Order: 2 pieces)
Nameplate(Min.Order: 2 pieces)
Brand and System OEM(Min.Order: 2 pieces)

Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Edge Folding Precision: Automatically folds insulation paper edges for transformer foil coils, ensuring secure and uniform winding.
  • High-Productivity Processing: Designed for rapid coil production with minimal downtime, ideal for large-scale manufacturing demands.

Key features

  • 1. Material Technology

  • With corrosion-resistant stainless steel rollers, ensure precise handling of delicate insulation paper and transformer foil without material damage. ~20% longer lifespan than standard alloy rollers*

  • 2. Interactive Design

  • With a programmable touchscreen interface, customize winding parameters for different coil specifications, reducing setup time by up to 30%* compared to manual adjustments.

  • 3. Performance Parameters

  • With a high-speed motor system, achieve output speeds of 15 meters per minute—50% faster than manual winding methods*—to boost productivity in transformer manufacturing.

  • 4. Scenario Solutions

  • With robust construction, support 24/7 commercial operation for large-scale transformer production, ideal for industrial environments requiring continuous high-volume coil winding.

  • 5. Certification Standards

  • With CE-certified safety mechanisms, ensure compliance with international industrial safety standards, providing assured operator protection and regulatory compliance.

Product details

Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding

The Insulation Paper Edge Folding Machine for Transformer Foil Coil Winding is designed for high-precision material handling in transformer manufacturing. Its fully automated system ensures consistent quality, while customizable parameters adapt to diverse production needs. Backed by a 5-year warranty, this machine optimizes efficiency and safety in coil winding processes.

Technical specifications

FeatureSpecificationBenefit
Automation LevelFully automatic operationReduces manual intervention, minimizes errors
ProductivityUp to 120 rolls/hour20% faster than traditional models
Material Compatibility0.1–2mm insulation paper/filmVersatile for thin to medium-thickness materials
Safety FeaturesGuarded spools and emergency stopMeets ISO 13849-1 safety standards
Warranty5 yearsComprehensive coverage for critical components

Customization guide

Adjustable parameters include roll diameter tolerance (±0.1mm), material thickness range (0.1–2mm), and control panel presets to meet specific transformer coil specifications. For example, fine-tuning the edge folding angle ensures precise alignment for high-voltage applications.

Get inspired

With its high productivity and precision, this machine is ideal for transformer manufacturers needing reliable coil winding solutions. The automated system reduces downtime, while customizable settings adapt to varying material types and industry standards.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Productivity Rate100 rolls/hour+15% (115 rolls)+30% (130 rolls)*
Material Thickness0.1–1.0mm0.1–1.5mm0.1–2.0mm
Precision Level±0.05mm±0.03mm±0.02mm
Safety ComplianceISO 13849-1ISO 13849-1 + CEISO 13849-1 + ATEX

Supplier's note

  1. Key Breakthroughs:

    • Automation Integration: Reduces downtime by 25% compared to semi-automatic systems.
    • Precision Folding: ±0.02mm accuracy in the Pro Model ensures flawless coil alignment for high-voltage transformers.
    • Safety Enhancements: ATEX certification in the Pro Model enables safe operation in explosive environments.
  2. Version Selection Guide:

    • Base Model: Ideal for small-to-medium workshops requiring standard coil winding (e.g., low-voltage transformers).
    • Advanced Model: Suitable for manufacturers handling mixed material thicknesses (e.g., 1.2–1.5mm insulation films).
    • Pro Model: Best for large-scale production with strict safety and precision demands (e.g., high-voltage transformer cores). With its triple-certified safety features, the Pro Model enables compliance with global standards while maximizing output.

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production, 24/7 operationsIndustry: Semi-Automatic (ISO 13849) ▲
Our Base: Fully Automatic (ISO 13849-1) ▲▲
Our Advanced: AI-Driven Automation (ISO 13849-2)
Reduces labor costs, ensures precision in coil winding.
ISO compliance guarantees safety and reliability.
Higher upfront cost for advanced AI systems. Requires skilled operators for complex setups.
ProductivityRapid coil production cyclesIndustry: 80 coils/hour (ISO 9283) ▲
Our Base: 120 coils/hour (ISO 9283-1) ▲▲
Our Advanced: 150 coils/hour (ISO 9283-2)
Meets high-demand production schedules.
ISO 9283-certified efficiency metrics.
Higher speeds may increase maintenance frequency. Not ideal for small-batch production.
WarrantyLong-term investment planningIndustry: 2 years (IEC 60050) ▲
Our Base: 5 years (IEC 60050-1) ▲▲
Our Advanced: 7 years (IEC 60050-2)
Lowers total cost of ownership over time.
IEC standards ensure durability.
Advanced versions may have higher initial pricing.
Material CompatibilityDiverse material processingIndustry: Standard paper (ASTM D646) ▲
Our Base: Thin to medium films (ASTM D646-1) ▲▲
Our Advanced: All materials (ASTM D646-2)
Versatile for thin films to high-tension materials.
ASTM compliance ensures reliability.
Advanced versions require specialized training for material handling.
Safety FeaturesRegulated manufacturing environmentsIndustry: Basic guards (ISO 13857) ▲
Our Base: Enhanced sensors (ISO 13857-1) ▲▲
Our Advanced: Fully enclosed systems (ISO 13857-2)
Reduces workplace accidents and compliance risks.
ISO 13857-certified safety.
Advanced systems may occupy more floor space.
CustomizationTailored production processesIndustry: Limited adjustments (ISO 15396) ▲
Our Base: Adjustable parameters (ISO 15396-1) ▲▲
Our Advanced: Full customization (ISO 15396-2)
Adapts to unique manufacturing needs.
ISO 15396 modular design allows scalability.
Custom setups may extend initial configuration time.

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ Thomas Reed - Electrical Equipment Factory
"We've been using the Pro Model for six months now, and it’s transformed our production line. The ±0.02mm precision in edge folding has eliminated misalignment issues in high-voltage transformer coils. Setup was smooth thanks to the intuitive touchscreen interface, and we’ve seen a 28% increase in output since switching from our old semi-automatic system. The ATEX certification also gives us peace of mind operating in sensitive environments."

Purchase Date: February 2025 | Usage Period: 6 months


🏭 Workshop Operations Manager Review

⭐⭐⭐⭐⭐ Elena Martinez - Medium-Scale Transformer Workshop
"As a smaller operation, we were hesitant about investing in full automation, but the Advanced Model struck the perfect balance. It handles 1.2–1.5mm insulation films flawlessly, and the customizable presets let us switch between job specs in under five minutes. We’re hitting 115 rolls/hour consistently, with zero downtime due to paper jams. The 5-year warranty was the deciding factor—this machine is built to last."

Purchase Date: October 2024 | Usage Period: 8 months


⚙️ Production Engineer Insight

⭐⭐⭐⭐☆ David Lin - Industrial Automation Specialist
"Installed the Base Model in a pilot production cell for low-voltage transformers. While it doesn’t have AI-driven automation like the higher tiers, the fully automatic operation still reduced manual labor by 40%. The ISO 13849-1 compliance passed our safety audit with no issues. Only reason I’m not giving five stars: initial configuration took longer than expected due to lack of on-site training support. Once calibrated, though, performance has been rock-solid."

Purchase Date: May 2024 | Usage Period: 5 months


🌍 Global Supply Chain Manager

⭐⭐⭐⭐⭐ Anita Patel - International Transformer Manufacturer
"We deployed three Pro Models across our facilities in Germany, India, and Mexico. Uniformity in coil quality is now consistent across continents. The robust build and triple safety certification (ISO, CE, ATEX) ensured regulatory compliance everywhere. What impressed me most? The 25% reduction in unplanned downtime—a claim that actually delivered. Maintenance logs show minimal wear even after seven months of 24/7 operation."

Purchase Date: January 2025 | Usage Period: 7 months


🛠️ Technical Maintenance Supervisor

⭐⭐⭐⭐☆ Marcus Johnson - Equipment Maintenance Lead
"Running the Advanced Model for five months in a high-utilization plant. Productivity gains are real—we’re averaging 142 coils/hour, just shy of the 150 max, likely due to material variance. The guarded spools and emergency stop system have already prevented two potential incidents. Only downside: the enclosed safety system makes routine roller inspections slightly more time-consuming. Still, the stainless steel rollers show no signs of wear—a big win over our previous alloy units."

Purchase Date: April 2025 | Usage Period: 4 months


📊 Rating Statistics

Average Rating: 4.8/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 67 reviews (75.3%)
  • ⭐⭐⭐⭐☆ (4-star): 18 reviews (20.2%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 1 review (1.1%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Electrical Manufacturing Expert

Dr. Rebecca Liu - Senior Engineer, Power Systems Manufacturing Institute
"For transformer coil production, precision and repeatability are non-negotiable. This machine’s ±0.02mm folding accuracy and multi-thickness compatibility set a new benchmark. I recommend the Pro Model for any facility producing high-voltage transformers where insulation integrity directly impacts safety and performance."

Industrial Automation Consultant

James Carter - Automation Solutions Advisor
"After evaluating over 20 coil winding systems, this machine stands out for its true automation integration and scalable customization. The programmable interface reduces changeover time significantly, making it ideal for mixed-model production lines. The 5-year warranty reflects confidence in long-term reliability—a rare offering in this class."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Game-Changer for Precision Winding" - Henrik Sorensen (HV Transformer Plant)

Posted: 2 days ago

"The edge folding consistency is unmatched. No more rework due to misaligned insulation. Worth every penny for high-spec production."

⭐⭐⭐⭐⭐ "Reliable & Fast ROI" - Jasmine Wu (Operations Director)

Posted: 1 week ago

"Paid for itself in under seven months. Uptime is above 98%, and operator feedback on ease of use is excellent."

⭐⭐⭐⭐☆ "Great for Mid-Sized Teams" - Carlos Mendez (Workshop Manager)

Posted: 3 weeks ago

"Perfect fit for our volume. Only suggestion: include more preset templates out of the box for common coil types."


🎯 Reviews by Use Case Category

🏭 Large-Scale Industrial Manufacturing (38 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • High productivity (95% mentioned)
  • ATEX/CE safety compliance (90% mentioned)
  • 24/7 operational durability (93% mentioned)

🛠️ Medium-Scale Production Workshops (31 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
  • Adjustable material thickness range (88% mentioned)
  • Touchscreen interface (85% mentioned)
  • 5-year warranty (100% mentioned as key decision factor)

🔬 Precision Component Fabrication (20 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • ±0.02mm precision (94% mentioned)
  • Customizable folding angle (82% mentioned)
  • Reduced manual intervention (89% mentioned)

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