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  • JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine
  • JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine
  • JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine
  • JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine
  • JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine
  • JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine
JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine

JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine

  • 1 - 1 Sets
    $28,000
  • >= 2 Sets
    $23,000

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Insulation Extrusion & Coating: Automatically extrudes and coats copper conductors with durable insulation material, enabling precise production of USB data cables with consistent quality.
  • End-to-End Automation: Integrates reel feeding, cutting, stripping, and quality control into one system, streamlining cable manufacturing from raw materials to finished products.

Key features

  • 1. Material Technology

    • With corrosion-resistant copper conductors and durable insulation layers, ensure reliable performance in harsh environments. The copper core guarantees optimal electrical conductivity, while the reinforced insulation withstands wear and tear better than standard materials*.

  • 2. Interactive Design

    • With fully automated electric controls, streamline production processes without manual intervention, reducing labor costs compared to semi-automatic models. The system’s preset programs adapt to diverse cable specifications with ease.

  • 3. Performance Parameters

    • With high-speed extrusion technology, achieve output rates up to 50 meters per hour*, outperforming traditional manual extruders. The machine’s precision ensures consistent cable thickness and insulation quality.

  • 4. Scenario Solutions

    • Customizable for USB and industrial-grade cables, this machine adapts to both consumer electronics and heavy-duty applications. Its modular design supports rapid switching between projects, offering greater flexibility than single-purpose equipment.

  • 5. Certification Standards

    • With CE certification, meet EU safety and quality standards for commercial deployment, ensuring compliance with international regulations for electrical manufacturing.

Product details

JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine

The JICHENG Electric Automatic USB Data Copper Wire Cable Insulation Extruder Making Machine is a high-precision, CE-certified cable manufacturing solution designed for producing USB data and charging cables. Equipped with automated extrusion, cutting, and quality control systems, it ensures consistent production of copper-conductor cables with customizable specifications, from insulation thickness to voltage ratings.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialCopper conductors, durable insulationHigh-conductivity cables for electronics
CertificationCE-compliant safety standardsEU and global markets compliance
Automation LevelFully electric, programmable controlsMass production of standardized cables
Extrusion Precision±0.02mm tolerance for USB profilesPrecision manufacturing of data cables
Quality ControlReal-time sensor monitoringEnsuring consistent cable performance

Customization guide

Adjustable parameters include conductor gauge (0.5–3.0mm²), insulation thickness (0.8–2.5mm), and coating material selection (PVC, TPE, or silicone) to meet specific needs such as high-voltage ratings or environmental resistance (moisture/UV).

Get inspired

With customizable conductor gauges, you can optimize cables for low-voltage consumer devices or high-current industrial applications. The ±0.02mm extrusion precision ensures reliable data transfer in USB cables, while automated cutting reduces waste by 20% compared to manual systems.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Extrusion Speed15m/min+15% (17.25m/min)+30% (19.5m/min)*
Insulation Tolerance±0.05mm±0.03mm±0.02mm
CertificationsCECE + RoHSCE + RoHS + UL
Automation FeaturesBasic PLC controlsAI-driven calibrationFull IoT integration

Supplier's note

  1. Key Breakthroughs:

    • CE certification ensures compliance with EU safety standards, enabling global market access.
    • Copper conductors deliver 30% higher conductivity than aluminum, ideal for high-speed data transfer.
    • Real-time sensors reduce defect rates by 40% compared to traditional extrusion systems.

  2. Version Selection Guide:

    • Base Model: Best for SMEs producing standard USB cables (e.g., consumer electronics).
    • Advanced Model: Suitable for industrial users needing tighter tolerances (e.g., automotive cables).
    • Pro Model: Optimal for high-end applications requiring UL certification and IoT monitoring (e.g., aerospace or medical devices).

With the Pro Model’s ±0.02mm tolerance, you can ensure USB cables meet stringent industry standards for data integrity. Its IoT integration also allows remote diagnostics, minimizing downtime. For cost-sensitive projects, the Base Model’s 15m/min speed balances efficiency and affordability.

Frequently asked questions

  • Which cable manufacturing machine suits small-scale USB cable production?

  • How do I maintain the extrusion die of a copper wire insulation extruder?

  • Copper vs Aluminum: Which is better for USB cable conductors?

  • Can this machine customize cable specifications like insulation thickness?

  • Is the JICHENG cable extruder CE-certified for safety?

  • How does automation improve USB cable production efficiency?

  • What quality control features does the cable extrusion machine have?

  • Can the machine handle both data and power USB cable types?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Extrusion AccuracyPrecision medical/telecom cablesIndustry Standard: ±0.2mm tolerance▲ Our Base: ±0.15mm (ISO 2768-m)▲▲ Our Advanced: ±0.1mm (ISO 2768-m)
(Ensures basic cable conformity)(Reduces material waste by 15%)(Ideal for aerospace-grade specs)
Noise LevelIndustrial plants with noise regulationsIndustry Standard: 85 dBA (OSHA compliant)▲ Our Base: 75 dBA (ISO 4871)▲▲ Our Advanced: 65 dBA (quieter than a normal conversation)
(Minimal compliance)(Reduces worker fatigue)(Requires soundproofing infrastructure)
Material CompatibilityCustomized cable productionIndustry Standard: 5 materials (e.g., PVC)▲ Our Base: 7 materials (incl. TPE, LLDPE)▲▲ Our Advanced: 10+ materials (incl. fluoropolymers)
(Limited flexibility for niche applications)(Supports automotive-grade insulation)(Needs advanced operator training)
Production SpeedHigh-volume consumer electronicsIndustry Standard: 10m/min▲ Our Base: 15m/min (ISO 9283 compliant)▲▲ Our Advanced: 20m/min (with dual-extrusion heads)
(Suitable for low-demand markets)(Cuts production time by 25%)(Higher energy consumption)
Safety FeaturesHazardous industrial environmentsIndustry Standard: Basic sensors▲ Our Base: Emergency stop + thermal guards▲▲ Our Advanced: Real-time leak detection (IEC 60204-1)
(Minimal risk mitigation)(Reduces downtime by 30%)(Requires certification for operators)
Certification ComplianceGlobal export marketsIndustry Standard: Basic CE certification▲ Our Base: CE + RoHS (EU/US compliance)▲▲ Our Advanced: CE + RoHS + UL (North America/APAC)
(Limited market access)(Expands export reach)(Higher upfront cost for certifications)

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