Customization:
With high-carbon spring steel construction, ensure exceptional tensile strength and resilience for demanding applications like automotive springs or industrial machinery. ~30% stronger than standard steel wires [*Disclaimer: Based on internal testing; actual results may vary].
With precision-drawn wire technology, achieve consistent dimensional accuracy (±0.01mm tolerance), enabling flawless integration into precision spring assemblies.
With compliance to JIS G 3521, EN, and DIN standards, meet global manufacturing specifications for quality and safety in automotive and industrial sectors.
With a coiled design optimized for spring manufacturing, streamline production processes for automotive suspension systems or industrial machinery components.
With black or bright surface finishes, enhance corrosion resistance and adaptability to harsh environments, extending product lifespan compared to uncoated alternatives* [*Disclaimer: Based on internal testing; actual results may vary].
The JIS G 3521 SWA/SWB/SWC High Carbon Spring Steel Gauge Wire is a precision-engineered material designed for industrial manufacturing applications. Crafted from non-alloy steel, this wire combines high tensile strength with corrosion resistance, making it ideal for spring fabrication, mechanical components, and structural reinforcement. Available in coil form with black or bright surface finishes, it meets global standards (JIS, EN, DIN) for reliability and consistency.
Feature | Specification | Benefit |
---|---|---|
Material | Non-alloy steel | Ensures cost-effective durability without compromising strength |
Grade | High carbon spring steel (SWA/SWB/SWC) | Optimized for resilience and fatigue resistance in dynamic applications |
Standard Compliance | JIS G 3521, EN, DIN | Guarantees compatibility with international manufacturing protocols |
Surface Finish | Black (oxidized) or Bright (polished) | Black finish for corrosion resistance; bright finish for aesthetic or precision needs |
Packaging | Coiled spools | Space-efficient storage and easy deployment |
Application | Spring manufacturing, automotive parts, construction reinforcement | Versatile for components requiring high elasticity and load-bearing capacity |
Adjustable parameters include wire diameter (0.3–10mm), coil length, and surface treatment (e.g., galvanization) to meet specific requirements such as custom spring designs or corrosive environment use.
With its high carbon content and precise gauge tolerances, this spring steel wire enables the creation of durable components like automotive suspension springs, industrial tools, and precision machinery parts. Its compliance with JIS, EN, and DIN standards ensures seamless integration into global supply chains.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Tensile Strength | 1,800 MPa | +15% (2,070 MPa) | +30% (2,340 MPa)* |
Corrosion Resistance | Passivation | Electroplated Zinc | Nickel-Coated |
Surface Finish | Black only | Bright/black option | Premium polished |
Technical Breakthroughs:
Optimal Version Selection:
*Note: Comparative values assume industry-standard spring steel benchmarks (e.g., ASTM A227).
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | Automotive springs, industrial machinery | Industry: ASTM A227 (min 0.55% C) Our Base (SWA): 0.55-0.65% C (JIS G 3521) Our Advanced (SWC): 0.65-0.9% C ▲▲ (exceeds ASTM) | Higher SWC carbon content improves fatigue resistance (ASTM F1940). | SWC requires specialized heat treatment (+20% cost vs Base). |
Tensile Strength | Heavy-duty suspension systems | Industry: ASTM A228 (min 1724 MPa) Our Base: 1800-2000 MPa ▲ Our Advanced: 2100-2300 MPa ▲▲ (comparable to aerospace alloys) | SWC’s 2300 MPa handles extreme stress (ISO 6892-1). | SWC’s reduced ductility limits bending flexibility (-15% elongation vs Base). |
Surface Finish | Marine/chemical equipment | Industry: ASTM A108 (black finish) Our Base (Black): Oxidized ▲ Our Advanced (Bright): Electro-polished ▲▲ (ASTM B117 salt spray) | Bright finish provides 10+ years corrosion resistance (vs 5 years for Black). | Bright finish adds 30% to production cost. |
Packaging | Global logistics projects | Industry: ISO 9001 standard coiling Our Base: Standard coils Our Advanced: Reinforced cores ▲ (ISO 9001 + proprietary design) | Advanced packaging reduces tangling by 99.9% (vs 95% industry avg). | Advanced packaging requires specialized storage facilities. |
Compliance Standards | Cross-border manufacturing | Industry: JIS/EN compliance required Our Base: JIS/EN Our Advanced: JIS/EN/DIN ▲ (DIN 17213 added) | Advanced meets all major global standards (JIS G 3521 + EN 10270 + DIN 17213). | Base version excludes DIN, limiting EU/Asian markets. |
Application Suitability | Precision machinery components | Industry: Standard spring applications Our Base: Standard spring applications Our Advanced: Custom spring constants ▲ (±5% tolerance) | Advanced enables tailored spring performance for niche uses (e.g., aerospace). | Customization requires 2x longer lead times vs Base. |
⭐⭐⭐⭐⭐ James Whitaker - Precision Spring Works, Ohio
"We’ve integrated the Advanced Model of this spring steel wire into our automotive suspension spring production line, and the results are outstanding. The +15% tensile strength over standard wire has reduced failure rates by nearly 40% in fatigue testing. The bright finish also improves tooling glide during coiling—no more surface snags. Custom diameter (4.2mm) was delivered exactly to spec."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Lena Park - AutoFlex Components, South Korea
"After switching from a generic ASTM A227 supplier to this JIS G 3521 SWC-grade wire, our spring lifespan in shock absorbers increased dramatically. We’ve logged over 2 million compression cycles with zero deformation. The DIN compliance was critical for our EU export contracts. Coil packaging also reduced handling time—no kinks, no waste."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Diego Mendez - Custom Machinery Prototypes, Spain
"As a small workshop building bespoke industrial tools, I needed a cost-effective yet reliable spring material. The Base Model (SWA) fits perfectly—great strength for the price. We ordered 0.8mm diameter with black finish for corrosion resistance during storage. Only downside: lead time was 10 days longer than expected due to customization, but the quality made it worth the wait."Purchase Date: April 2024 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Maria Ivanova - Baltic Industrial Systems, Latvia
"We use the Pro Model for high-stress components in mining machinery. The nickel-coated surface has proven invaluable in resisting chemical exposure and extreme temperature swings. In one application, a torsion spring operating at -30°C to 120°C showed zero degradation after 6 months. The +30% tensile strength claim holds true—we’ve stress-tested it rigorously."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐☆ Raj Patel - Urban Structural Solutions, India
"Used the 6mm diameter black-finish SWB wire for reinforcement in prefabricated concrete panels. It held up exceptionally well under repeated load stress during seismic simulations. Appreciate the JIS/EN compliance—helped streamline our certification process. Would rate 5 stars if bright finish were available in larger diameters."Purchase Date: June 2024 | Usage Period: 4 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Dr. Alan Foster - Senior Metallurgist, Industrial Materials Institute
"This JIS G 3521 series stands out for its consistent grain refinement via cold drawing, which directly enhances fatigue resistance. The SWC grade’s carbon content (0.65–0.9%) exceeds ASTM A227 minimums, making it a superior choice for high-cycle applications. I recommend it for any engineer prioritizing longevity in dynamic loading environments."
Sophie Laurent - Global Automotive Sourcing Advisor
"In today’s cross-border manufacturing landscape, multi-standard compliance (JIS, EN, DIN) is non-negotiable. This product meets that need flawlessly. I’ve recommended it to three Tier-1 suppliers for use in European and Asian production lines—its traceable certification and coil integrity reduce supply chain risk significantly."
Posted: 2 days ago
"Precision-drawn wire with ±0.01mm tolerance? Yes, it delivers. Our spring rate variation dropped from ±12% to under ±5%. Huge win for quality control."
Posted: 1 week ago
"Running 24/7 production lines demands reliability. This wire hasn’t broken a single coil. Packaging is tight, and the reinforced core prevents unraveling—a small detail that saves hours weekly."
Posted: 3 weeks ago
"Used 1.5mm bright-finish wire for precision stamping dies. Surface smoothness reduced friction wear. Only suggestion: expand diameter options beyond 10mm for heavy-duty tooling."
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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.