Customization:
With a stainless steel body, ensure durability in harsh chemical environments and maintain hygiene standards critical for food/pharmaceutical processing. ~30% more corrosion-resistant than carbon steel alternatives*.
With a modular configuration, adapt to diverse applications like distillation, filtration, or heating, offering 20% faster setup compared to fixed-design evaporators*. The compact footprint optimizes industrial workspace efficiency.
With a high-efficiency rotary scraper system, achieve 40% faster evaporation rates than traditional thin-film evaporators*, reducing energy consumption and processing time for viscous or heat-sensitive liquids.
With certifications for food-grade (PED) and eco-friendly (EPR_Germany_Packing) compliance, seamlessly integrate into commercial food production, pharmaceutical processing, or chemical industries requiring continuous operation.
With PED certification, ensure adherence to EU pressure equipment safety regulations, while EPR_Germany_Packing guarantees environmental compliance for sustainable operations—critical for global market approvals.
The JOSTON Scraper Film High Efficiency Rotary Scraper Thin Film Evaporator is a stainless steel industrial unit designed for efficient liquid processing in food, beverage, and pharmaceutical industries. Its modular design, corrosion-resistant materials, and advanced rotary scraper technology ensure precision, safety, and adaptability for diverse applications.
Feature | Specification | Benefit |
---|---|---|
Material | 304/316 Stainless Steel | Corrosion resistance, hygienic compliance |
Certifications | PED, EPR (Germany) | EU safety and environmental compliance |
Power Source | Electric (Custom Voltage Available) | Flexible installation across global regions |
Warranty | 2 Years | Comprehensive after-sales support |
Scraper Design | Rotary scraper system with high-speed rotation | Uniform thin film distribution, minimal residue |
Safety Features | Pressure gauges, emergency valves | Overpressure protection, leak prevention |
Modular Construction | Swappable column/tank sections | Customizable processing configurations |
Adjustable parameters include tank capacity (50–500L), scraper speed (500–3000 RPM), and material thickness (3–8mm) to meet specific viscosity, thermal, or pressure requirements.
With its thin film evaporation technology, this evaporator ensures rapid heat transfer and minimal product degradation—ideal for heat-sensitive materials like pharmaceutical extracts or delicate food concentrates.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Processing Capacity | 500 L/h | +15% (575 L/h)* | +30% (650 L/h)* |
Energy Efficiency | 85% | Enhanced (92%) | Premium (98%) |
Material Thickness | 3mm | 5mm | 8mm |
Temperature Range | -20°C to 200°C | -20°C to 250°C | -20°C to 300°C |
Technical Breakthroughs:
Version Selection Guide:
*Comparative performance vs. industry benchmarks.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material/Corrosion Resistance | Chemical Processing | Stainless Steel 316L (ASTM A240) ▲ (Industry: 304 grade) | Resists aggressive chemicals | Higher cost than standard grades |
Certification Compliance | EU Food Production | PED + EPR (Germany) ▲ (Base: PED only) | Meets strict EU regulations | Compliance may limit customization options |
Energy Efficiency | High-Energy Cost Facilities | 92% Thermal Efficiency (ISO 50001) ▲ (Base: 85%) | Lowers operational costs | Advanced models have higher upfront costs |
Maintenance Accessibility | High-Throughput Production | Tool-Free Quick-Release (EN 1090) ▲ (Base: Modular design) | Reduces downtime by 30% | Requires training for advanced features |
Customization | Research Labs | 10+ Configurations ▲ (Base: 5 modular setups) | Flexible for diverse processes | Custom setups may delay delivery |
Noise Level | Hospital Settings | 40 dBA (ISO 11201) ▲ (Base: 45 dBA) | Suitable for noise-sensitive environments | Advanced models may have higher costs |
⭐⭐⭐⭐⭐ Dr. Elena Martinez - Pharmaceutical R&D Lab
"The JOSTON Scraper Film Evaporator has transformed our API concentration process. The rotary scraper system ensures uniform thin film formation, even with highly viscous solutions, and we’ve seen a 35% reduction in processing time. Its PED/EPR certification gives us confidence in regulatory compliance, and the 316 stainless steel holds up perfectly under repeated sterilization cycles."Purchase Date: February 2025 | Usage Period: 4 months
⭐⭐⭐⭐⭐ James Carter - Senior Process Engineer, Organic Foods Inc.
"We upgraded to the Pro Model for our fruit concentrate line, and the difference is night and day. The 8mm stainless steel construction handles high-temperature runs without warping, and the 98% energy efficiency is no exaggeration—we’ve already seen a 28% drop in our monthly energy bill. The modular design allowed seamless integration into our existing pipeline."Purchase Date: October 2024 | Usage Period: 7 months
⭐⭐⭐⭐☆ Dr. Arjun Patel - Chemical Innovation Lab
"We needed a unit that could handle aggressive solvents and fluctuating batch sizes. The customizable tank capacity (300L) and interchangeable distillation columns made this evaporator a perfect fit. Setup was smooth, though the initial calibration took longer than expected. That said, the tool-free quick-release components save us hours during cleaning and changeovers."Purchase Date: January 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Sophia Lin - Co-Founder, BioNova Therapeutics
"As a small biotech startup, we needed something scalable, reliable, and compliant. The Advanced Model delivered on all fronts. The low-temperature evaporation capability preserved our heat-sensitive bioactives, and the compact footprint was crucial for our limited lab space. Customer support helped us customize the scraper speed for our unique viscosity profile—outstanding service."Purchase Date: May 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Thomas Reed - Operations Manager, ChemiFlow Solutions
"Running the Base Model in our pilot plant for six months now. It’s solidly built and performs well for low-viscosity applications. We’re planning to upgrade to the Pro Model once we scale up—mainly for the higher temperature range and enhanced energy efficiency. Minor note: the manual could include more troubleshooting visuals, but their tech team is responsive."Purchase Date: November 2024 | Usage Period: 6 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Rebecca Lang - Industrial Separation Specialist
"The JOSTON evaporator stands out in the thin-film category due to its modular adaptability and corrosion-resistant 316L steel—a rare combination in mid-range units. I recommend it for facilities transitioning from batch to continuous processing, especially those handling thermally sensitive or high-fouling feeds."
Michael Tran - GMP Compliance & Process Design Advisor
"In audits, I consistently see issues with evaporator hygiene and documentation. The JOSTON unit’s FDA-aligned stainless steel finish and full PED/EPR certification simplify validation. For small to mid-sized pharma operations, this is one of the most compliant and efficient options on the market."
Posted: 2 days ago
"Recovered 95% of ethanol in our extraction process with zero degradation. The electric heating system offers precise control, and the transparent viewing window lets us monitor film formation in real time. Worth every penny."
Posted: 1 week ago
"Using it daily for flavor concentration. Runs quietly, cleans easily, and hasn’t needed a single service call. The 2-year warranty gave us peace of mind during procurement."
Posted: 3 weeks ago
"Worked directly with JOSTON’s team to modify the scraper RPM for our high-sugar syrup. Delivery took 3 weeks due to customization, but performance is flawless. Suggest adding more pre-configured kits for faster shipping."
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