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Jwell Clear Transparent Thermoforming Plastic PVC PET APET PETG PLA PP ABS Film Sheet Extrusion Lines for Food Packaging Sheet

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Material Extrusion & Thermoforming: Designed to produce high-quality transparent plastic sheets (PVC, PET, PLA, PP, ABS) for thermoforming applications, such as food packaging, consumer goods, and industrial components.
  • Advanced Processing: Utilizes a co-rotating parallel twin-screw extruder with a 30:1 L/D ratio (38CrMoAlA material) to ensure precise mixing, melting, and extrusion of temperature-sensitive materials like PLA and PETG.

Key features

  • 1. Advanced Material Technology

  • With a 38CrMoAlA alloy steel twin screw, ensure durability and corrosion resistance in high-stress extrusion processes. The co-rotating parallel twin-screw design reduces wear and extends machine lifespan compared to standard steel components*.

  • 2. Precision Interactive Design

  • With a co-rotating parallel twin-screw system, achieve optimal material mixing and melt uniformity, minimizing defects in thermoformed products. This design improves processing efficiency by up to 25% compared to single-screw extruders*.

  • 3. High-Performance Parameters

  • With a 30:1 L/D ratio screw, deliver consistent output and superior melt quality for thin film sheets (e.g., 0.1–3mm thickness). This ratio enables 30% faster material throughput than shorter screws in similar applications*.

  • 4. Versatile Scenario Solutions

  • Designed for food-grade packaging production, this line accommodates materials like PET, PLA, and PP to meet hygiene standards for food contact applications. Its modular design allows seamless adaptation for both commercial-scale production and custom thermoforming projects.

  • 5. Material Compatibility & Safety

  • With food-safe material compatibility (e.g., PET, PLA), meet safety requirements for food packaging applications. The system’s enclosed cooling and handling modules reduce contamination risks during high-volume operations*.

Product details

Jwell Clear Transparent Thermoforming Plastic PVC PET APET PETG PLA PP ABS Film Sheet Extrusion Lines for Food Packaging Sheet

The Jwell Clear Transparent Thermoforming Plastic Extrusion Line is a high-performance industrial machine designed for producing food-grade packaging sheets. Its modular design, co-rotating twin-screw extrusion system, and advanced cooling technology enable precise processing of materials like PVC, PET, PLA, and ABS. With a 30:1 L/D ratio and 38CrMoAlA screw material, it ensures uniform extrusion and durability for demanding applications.

Technical specifications

FeatureSpecificationBenefit
Extruder TypeCo-rotating Parallel Twin-ScrewEfficient mixing and high output
Screw L/D Ratio30:1Uniform material conveying and extrusion
Material CompatibilityABS, PVC, PP, PET, PLA, PS, UPVCVersatile for food packaging and thermoforming
Automation GradeFully AutomaticReduced labor and enhanced efficiency
Screw Material38CrMoAlA AlloyHigh wear resistance and durability
Cooling SystemIntegrated Water Bath & SolidificationPrecision thickness control for sheets
Warranty1 YearComprehensive after-sales support

Customization guide

Adjustable parameters include:

  • Screw Design: Modify screw profile for optimal processing of specific polymers (e.g., high-viscosity PLA).
  • L/D Ratio: Tailor the screw length-to-diameter ratio for varying extrusion demands.
  • Material Handling: Customize feed systems or cooling zones to meet production volume requirements.

Get inspired

With its food-grade certification and clear transparent output, this extrusion line is ideal for producing hygienic packaging for snacks, medical supplies, and fresh produce. The modular design allows seamless integration into existing production lines, ensuring scalability for growing businesses.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Extruder TypeTwin-ScrewTwin-ScrewTwin-Screw
Screw L/D Ratio24:128:130:1
Material Compatibility5 Materials7 MaterialsAll Listed
Automation LevelSemi-AutomaticFully AutomaticAI-Driven Control
Cooling EfficiencyStandardEnhanced20% Faster Cooling
Warranty1 Year2 Years3 Years

Supplier's note

  1. Technical Breakthroughs:

    • Co-rotating Twin-Screw Design: Reduces material degradation and ensures consistent melt quality for clear, defect-free sheets.
    • 30:1 L/D Ratio: Achieves 30% higher output than standard 24:1 models, ideal for high-volume food packaging.
    • Food-Grade Compliance: Meets FDA and EU RoHS standards for safe contact with consumables.
  2. Optimal Version Selection:

    • Pro Model: Best for large-scale manufacturers requiring ultra-high output (e.g., 24/7 food packaging plants). Its triple-layer cooling system and AI controls minimize downtime.
    • Advanced Model: Suitable for medium-volume producers needing flexibility (e.g., custom thermoforming for medical trays).
    • Base Model: Cost-effective for SMEs focusing on basic extrusion tasks (e.g., trial production or low-volume runs).

With the Pro Model’s 30:1 L/D ratio, you can produce 25% thinner sheets for lightweight packaging while maintaining structural integrity. The Advanced Model’s enhanced cooling ensures precise thickness control for complex thermoforming molds. Choose the Base Model to streamline small-batch production with minimal capital investment.

Frequently asked questions

  • Which Jwell extrusion line model is best suited for producing food-grade packaging sheets?

  • How do I maintain the extrusion nozzle to prevent clogging in the Jwell extrusion line?

  • What’s the difference between PVC and PET for food packaging sheets in this extrusion line?

  • Can the Jwell extrusion line be customized for processing specialty polymers like PLA?

  • Is the Jwell extrusion line’s material FDA-approved for food packaging?

  • What advantages does the co-rotating parallel twin-screw design offer for thermoforming?

  • What warranty and support does Jwell offer for the extrusion line?

  • How does the Jwell extrusion line reduce labor costs for mass production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material Feed SystemBulk material handling in large-scale productionAutomatic bulk feeding system with 1000 kg hopper capacity (ISO 9283)Ensures consistent feed rate, reduces downtime (▲ Advanced includes real-time monitoring)Higher initial cost compared to manual systems
Extrusion SectionHigh-volume plastic extrusionTwin-screw extruder, L/D 30:1 (ASTM D3835), co-rotating parallel design (ISO 2541), 38CrMoAlA alloy (EN 10277)Superior mixing efficiency (▲ 20% vs counter-rotating screws), corrosion resistanceHigher energy consumption than single-screw systems
Cooling & SolidificationRapid solidification of extruded materialWater-cooled quenching system with ±2°C temperature control (ISO 10993)Rapid solidification without warping (▲ Advanced uses chilled water for faster cooling)Requires consistent water supply and cooling infrastructure
Cutting & TrimmingPrecision cutting of extruded sheetsCNC-controlled cutting blades with ±0.1mm precision (ISO 2768)High accuracy and repeatability (▲ Advanced adds laser-guided alignment)Regular maintenance needed for blade sharpness and alignment
Handling & TransportPost-production material handlingAutomated conveyor system with 5m/min speed (ISO 5298)Seamless integration with production line (▲ Advanced has 8m/min for higher throughput)Space requirements for installation and maintenance
Material CompatibilityDiverse material processing needsProcesses 8+ materials (PET, PLA, PVC, ABS) per ASTM D6470Versatile for food packaging/medical devices (▲ Advanced handles 12 materials with sensors)Requires material-specific adjustments for optimal results

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