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Kneader 35 Liters for Mix Rubber Weather Waterproof Butyl Rubber Turnkey Projects Z Blade Mixer Extruder

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Rubber Mixing: Designed to process 35 liters of rubber compounds, including weather-resistant butyl rubber, ensuring uniform mixing for turnkey projects.
  • Dual Feeding System: Front and back feeding capabilities streamline material input and output, enhancing operational efficiency.
  • Z-Blade Mixing Technology: The Z-shaped blades ensure thorough blending and kneading, critical for achieving consistent material properties in rubber production.

Key features

  • 1. Material Technology

  • With a corrosion-resistant steel body and orange safety coating, you can ensure durability in harsh industrial environments, outlasting plastic-bodied competitors*.

  • 2. Interactive Design

  • With front and back feeding access, you can optimize workflow efficiency compared to single-sided models*, enabling faster material loading and unloading.

  • 3. Performance Parameters

  • With a 35L capacity and high-torque motor, you can achieve rapid batch processing, up to 20% faster than standard mixers* for seamless rubber production.

  • 4. Scenario Solutions

  • Designed for turnkey projects, this mixer ensures seamless integration into rubber production lines, reducing downtime by 30% versus modular systems*.

  • 5. Certification Standards

  • Certified to food-grade and pharmaceutical safety standards, you can ensure compliance in regulated industries while maintaining eco-friendly operations*.

Product details

Kneader 35 Liters for Mix Rubber Weather Waterproof Butyl Rubber Turnkey Projects Z Blade Mixer Extruder

The Kneader 35 Liters is a robust industrial mixer designed for rubber processing, featuring a 35L capacity, dual front/back feeding systems, and a durable steel construction. Equipped with a high-torque electric motor and a Z-blade extruder system, it ensures efficient mixing of waterproof butyl rubber compounds for turnkey projects. Its bright orange finish and sturdy yellow frame enhance visibility and stability in demanding environments.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialSteel constructionWithstands harsh industrial environments
Capacity35 litersLarge-scale rubber compound mixing
Feeding MethodFront and back accessFlexible material loading during mixing
Motor TypeElectric, high-torqueContinuous operation for heavy-duty use
Blade DesignZ-shaped mixing bladesUniform extrusion of waterproof butyl rubber
Frame StabilityReinforced yellow crossbar structureSecure operation on uneven surfaces

Customization guide

Adjustable parameters include:

  • Blade type (e.g., Z-blade, paddle, or hook) to optimize mixing for different rubber viscosities.
  • Heating/cooling systems for temperature-sensitive butyl rubber formulations.
  • Speed controls (0–120 RPM) to meet specific processing requirements.

Get inspired

The Kneader 35 Liters is ideal for manufacturing weather-resistant butyl rubber products like seals, gaskets, and waterproof membranes. Its dual feeding system and Z-blade design ensure consistent compound quality, while customizable options adapt to specialized production needs.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Motor Power3 HP+20% (3.6 HP)+40% (4.2 HP)*
CustomizationStandard bladesAdjustable blade typesFull thermal control + blades
Noise Level85 dB-5 dB-10 dB (ISO 9613)
CertificationCECE + RoHSCE + RoHS + NSF

Supplier's note

  1. Technical Breakthroughs:

    • Dual Feeding System: Enables simultaneous material input, reducing downtime by 25% compared to single-side models.
    • Z-Blade Geometry: Achieves 20% faster homogenization of butyl rubber blends than traditional paddle designs.
    • Stainless Steel Chamber: Resists corrosion from chemical additives, extending lifespan by 30% in harsh environments.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium workshops requiring basic butyl rubber mixing (e.g., gasket production).
    • Advanced Model: Suitable for mid-scale manufacturers needing blade customization and reduced noise (e.g., automotive seal production).
    • Pro Model: Best for large facilities demanding thermal control and NSF certification (e.g., FDA-regulated medical rubber components).

With the Pro Model’s NSF-certified thermal system, you can safely process food-grade butyl rubber compounds. Pair its low-noise operation with stainless steel durability to meet stringent industrial hygiene standards.

*Note: Comparative values assume industry-standard benchmarks (e.g., 3 HP base motor vs. 2.5 HP in competitors).

Frequently asked questions

  • Which model of the Kneader 35 Liters is best for small-scale rubber production?

  • How do I clean the mixing chamber of the Kneader 35 Liters after butyl rubber processing?

  • Z Blade vs paddle mixer: which is better for butyl rubber mixing in waterproof applications?

  • Can the Kneader 35 Liters be customized with heating systems for rubber extrusion projects?

  • Is the Kneader 35 Liters compliant with waterproof standards for outdoor rubber processing?

  • How does the dual front and back feeding method improve rubber mixing efficiency?

  • What’s the maximum capacity of the Kneader 35 Liters and why is it ideal for turnkey projects?

  • Is the Kneader 35 Liters suitable for both small batches and large-scale rubber production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material ConstructionHeavy-duty industrial environmentsIndustry Standard: Mild steel (ASTM A36) ▲ Our Base: Stainless steel (ASTM A240) ▲ Our Advanced: Reinforced alloy (Custom Spec)Enhanced corrosion resistance (Base) ▲ Increased durability for abrasive materials (Advanced)Higher cost for advanced materials ▲ Base version may require more maintenance
Feeding MethodFlexible material loading in confined spacesIndustry Standard: Single-side access ▲ Our Base: Dual front/back access (ISO 9001) ▲ Our Advanced: Motorized lid openingStreamlined loading/unloading (Base) ▲ Reduced downtime for large batches (Advanced)Requires wider workspace (Base) ▲ Advanced version adds complexity to maintenance
CapacityMedium-scale productionIndustry Standard: 25 L ▲ Our Base: 35 L ▲ Our Advanced: 50 L (ISO 9001)Versatile for 35 L batches (Base) ▲ Scales to 50 L for bulk processing (Advanced)Base may underperform for large projects ▲ Advanced requires more floor space
Noise LevelNoise-sensitive environmentsIndustry Standard: 50 dBA (ISO 1996) ▲ Our Base: 45 dBA ▲ Our Advanced: 40 dBA (quieter than refrigerator hum)Reduces auditory fatigue (Base) ▲ Meets OSHA standards for quiet zones (Advanced)Advanced version may have higher energy consumption ▲ Base still louder than competitors
Motor PowerMixing tough materials (e.g., butyl rubber)Industry Standard: 2 HP (IEC 60034) ▲ Our Base: 3 HP ▲ Our Advanced: 4 HP (with torque boost)Faster mixing cycles (Base) ▲ Handles high-viscosity materials (Advanced)Base may strain under prolonged use ▲ Advanced requires industrial-grade power supply
Customization OptionsDiverse processing needsIndustry Standard: Limited (fixed paddles) ▲ Our Base: Adjustable paddles ▲ Our Advanced: Heating/cooling systems + variable speedAdapts to different rubber blends (Base) ▲ Full thermal control for precision (Advanced)Base lacks advanced features ▲ Advanced customization increases upfront cost

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