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  • kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine
  • kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine
  • kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine
  • kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine
  • kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine
  • kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine
kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine

kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine

  • 1 - 1 Sets
    $53,000
  • >= 2 Sets
    $49,000
View product details

kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Performance Mixing & Extrusion: Combines a kneader mixer with a single-screw extruder to efficiently process plastics (PE, HDPE, PP, LDPE, PVC, PET) and fillers like CaCO3, enabling masterbatch production.
  • Precision Material Handling: Features a co-rotating parallel twin-screw design with an L/D ratio of 44:1, ensuring thorough mixing and homogenization for consistent material output.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

    • With a corrosion-resistant stainless steel body and 38CrMoAlA alloy screw, you can ensure durability in harsh industrial environments while maintaining precision under high stress. The stainless steel construction is up to 30% more resistant to chemical corrosion than standard steel models*, enabling reliable operation in demanding production settings.

  • 2. Programmable Digital Control Panel

    • With the touchscreen digital control panel, you can automate processes and remotely adjust parameters like temperature, speed, and pressure. This reduces manual intervention by up to 40% compared to non-programmable models*, enhancing efficiency and consistency in production.

  • 3. High-Performance 44:1 Screw L/D Ratio

    • The 44:1 screw L/D (length-to-diameter) ratio ensures thorough mixing and extrusion of materials like PP, PE, and CaCO3 fillers. This design achieves output speeds 20% faster than shorter ratio models*, optimizing productivity for masterbatch production.

  • 4. Versatile Material Processing for Commercial Use

    • Designed for high-volume masterbatch production, this system handles diverse plastics (PP, PE, PVC, PET) and fillers. The co-rotating parallel twin-screw kneader ensures uniform dispersion of additives, making it ideal for continuous commercial operations with minimal downtime.

  • 5. CE-Certified Safety and Compliance

    • Certified to CE standards, this machine meets rigorous safety and quality regulations for industrial use. The robust safety guards and 380V industrial-grade power supply ensure reliable performance in compliance with global manufacturing standards.

  • Notes:

    • The product’s combination of a single-screw extruder and twin-screw kneader enables efficient processing of filled materials, a key advantage over single-function systems.

Product details

kneader mixer making machine twin screw extruder machine design pp pe calcium carbonate filler masterbatch machine

The Kneader Mixer with Single Screw Extruder is a versatile industrial machine designed for high-precision production of PP, PE, and calcium carbonate filler masterbatch. Built with corrosion-resistant stainless steel and featuring a co-rotating parallel twin-screw design, it ensures uniform mixing and efficient material processing. Equipped with a programmable control panel and a 44:1 screw L/D ratio, this machine delivers consistent results across diverse applications, from small-scale prototyping to large-volume production.

Technical specifications

FeatureSpecificationBenefit
CertificationCEEnsures EU compliance and safety standards
Screw Material38CrMoAlAHigh durability and resistance to wear
Screw L/D Ratio44:1Precise material distribution and uniform mixing
Voltage380V, 3-phaseCompatibility with industrial power grids
Material CompatibilityPP, PE, HDPE, LDPE, PVC, PETVersatile for diverse plastic processing
Twin Screw TypeCo-rotating parallel twin-screwEnhanced shear and mixing efficiency

Customization guide

Adjustable parameters include screw speed, temperature zones, and feed rate to meet specific material viscosity or filler loading requirements. The modular design allows retrofitting for specialized additives or output configurations.

Get inspired

With its robust construction and advanced mixing capabilities, this machine is ideal for producing high-quality masterbatch for packaging, automotive, and construction industries. The water ring cutting system ensures precise pellet sizing, while the stainless steel body guarantees longevity in corrosive environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity200 kg/h+15% (230 kg/h)+30% (260 kg/h)*
Motor Power55 kW75 kW110 kW
Material CompatibilityStandard plastics+20% filler loadCustom alloy blends
Energy EfficiencyBaseline10% improvement25% improvement

Supplier's note

  1. Technical Breakthroughs:

    • CE Certification: Ensures compliance with EU safety standards, enabling seamless global deployment.
    • 38CrMoAlA Screw Material: Offers 40% higher tensile strength than standard alloys, extending service life in abrasive conditions.
    • Co-rotating Twin-screw Design: Achieves 25% faster melt homogenization compared to single-screw systems, reducing cycle times.

  2. Model Selection Guidance:

    • Base Model: Ideal for SMEs or labs requiring up to 200 kg/h output. Its 55 kW motor and standard filler compatibility meet basic masterbatch production needs.
    • Advanced Model: Suitable for mid-scale manufacturers needing higher filler loads (e.g., 50% CaCO₃) and energy savings. The 10% efficiency gain lowers operational costs.
    • Pro Model: Designed for heavy-duty industrial users. Its 110 kW motor and custom alloy blending capability enable production of high-performance engineering plastics, such as those used in automotive components.

*Pro Model’s 260 kg/h capacity outperforms industry benchmarks by 20%, ensuring faster turnaround for large orders.

Frequently asked questions

  • Which Kneader Mixer model is best for processing PE and PP masterbatch in high-volume production?

  • How does the machine handle PE vs PVC when creating filler masterbatch?

  • Is the machine CE-certified for industrial plastic extrusion?

  • What’s the recommended cleaning procedure for the water ring cutting system after PVC processing?

  • Can the control panel program temperature and speed for HDPE extrusion?

  • Can the screw design be customized for specific filler ratios in masterbatch?

  • What’s the maximum output capacity for PP masterbatch production?

  • Does the 1-year warranty cover the water ring cutting system and control panel?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material ConstructionCorrosive Industrial Environments- Industry Standard: Carbon Steel (ASTM A36)
- Our Base: Stainless Steel (ASTM A240)
- Our Advanced: Duplex Stainless Steel (EN 1.4462)		▲ Base: Resists corrosion (▲)
▲▲ Advanced: Enhanced durability (▲▲)		Higher cost for advanced materials (▲▲)
Screw DesignHigh-Volume Material Mixing- Industry Standard: Single-Screw Extruder
- Our Base: Co-Rotating Parallel Twin-Screw (L/D 44:1)
- Our Advanced: Twin-Screw with Inter-Meshing Flight Design (L/D 50:1)		▲ Base: Better mixing efficiency (▲)
▲▲ Advanced: Reduced material degradation (▲▲)		Higher complexity for maintenance (▲▲)
Noise LevelNoise-Sensitive Workspaces- Industry Standard: 80 dBA (louder than lawnmower)
- Our Base: 70 dBA (quieter than vacuum cleaner)
- Our Advanced: 60 dBA (similar to quiet library)		▲ Base: Meets OSHA standards (▲)
▲▲ Advanced: Reduces hearing protection needs (▲▲)		Advanced systems require premium sound dampening (▲▲)
CertificationsGlobal Compliance Markets- Industry Standard: Basic CE Certification
- Our Base: CE + ISO 9001
- Our Advanced: CE + ISO 9001 + FDA Compliance		▲ Base: Wider market access (▲)
▲▲ Advanced: Medical-grade compatibility (▲▲)		Advanced certifications add 6-8% to upfront cost (▲▲)
Voltage & PowerHigh-Power Industrial Facilities- Industry Standard: 220V (limited to small-scale use)
- Our Base: 380V 3-Phase (handles 10-20kW loads)
- Our Advanced: 440V 3-Phase (supports 30-50kW loads)		▲ Base: Suitable for medium-scale production (▲)
▲▲ Advanced: Scalable for large factories (▲▲)		Requires specialized electrical infrastructure (▲▲)
Safety FeaturesHazardous Material Processing- Industry Standard: Basic Guard Rails
- Our Base: Interlock Guards (EN 60204)
- Our Advanced: Interlock Guards + Emergency Stop Sensors		▲ Base: Reduces accidental contact risks (▲)
▲▲ Advanced: Instant shutdown during emergencies (▲▲)		Advanced sensors increase installation complexity (▲▲)

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