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  • Komori Front Lay Spring Guide
  • Komori Front Lay Spring Guide
  • Komori Front Lay Spring Guide
  • Komori Front Lay Spring Guide
  • Komori Front Lay Spring Guide
Komori Front Lay Spring Guide

Komori Front Lay Spring Guide

  • 5 - 9 Pieces
    $52
  • 10 - 49 Pieces
    $51
  • 50 - 99 Pieces
    $50
  • >= 100 Pieces
    $49

Customization:

Customized logo(Min.Order: 10000 pieces)
Customized packaging(Min.Order: 10000 pieces)
Graphic customization(Min.Order: 10000 pieces)

Komori Front Lay Spring Guide

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Tension Control: The Komori Front Lay Spring Guide ensures optimal tension and alignment of printing plates or blankets in offset printing machines, maintaining consistent print quality.
  • Modular Design: Interchangeable blades and adjustable spring mechanisms allow customization for different materials (e.g., paper, synthetic substrates) and printing requirements.

Key features

  • 1. Corrosion-Resistant Material Technology

  • With a corrosion-resistant metal body (black oxide/powder-coated finish), you can ensure long-lasting durability in high-stress printing environments. ~30% more resistant to wear than uncoated springs*

  • 2. Ergonomic Modular Design

  • With ergonomic hook handles and interchangeable blade attachments, you can achieve secure grip and rapid tool adjustments for precise cutting tasks. 25% faster blade changes compared to fixed designs*

  • 3. High-Precision Performance

  • With precision-engineered blades and consistent spring tension, you can achieve clean cuts with minimal effort, reducing downtime by up to 15%*

  • 4. Versatile Scenario Adaptability

  • With modular adaptability, you can customize the tool for diverse materials (metal/plastic/paper) and seamlessly integrate into both commercial and industrial printing workflows, ensuring reliability in high-volume environments.

  • 5. Eco-Friendly Coating Certification

  • With eco-friendly powder-coated finishes, you can meet environmental safety standards while maintaining corrosion resistance, aligning with global sustainability practices.

Product details

Komori Front Lay Spring Guide

The Komori Front Lay Spring Guide is a precision-engineered component designed for offset printing machines. Crafted from high-grade steel with a corrosion-resistant coating, it ensures reliable performance in demanding printing environments. Its modular design allows customization to suit varying paper thicknesses and printing speeds, while the spring mechanism guarantees consistent paper feeding and alignment.

Technical specifications

FeatureSpecificationBenefit
MaterialCarbon steel with black oxide coatingCorrosion resistance and durability
Spring RateAdjustable (100–300 N/mm)Adapts to different paper weights
CompatibilityKomori C41, C61, and C81 seriesSeamless integration with Komori presses
Load CapacityUp to 500 kgSupports high-volume printing operations

Customization guide

Adjustable spring tension parameters can be tailored to match specific paper thicknesses (0.05–0.3 mm) or printing speeds (up to 16,000 sheets/hour). Custom coatings or alloy blends are available for extreme environments.

Get inspired

With its modular design, the Komori Front Lay Spring Guide optimizes paper handling in offset printing. Whether you need to process lightweight brochures or heavy-duty cardstock, this guide ensures precise alignment and reduces paper jams, maximizing uptime and print quality.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Spring Load300 kg+50% (450 kg)+100% (600 kg)*
Spring Rate Range100–200 N/mm100–250 N/mm100–300 N/mm
Service Life5,000 hours+20% (6,000 hours)+40% (7,000 hours)

Supplier's note

  1. Technical Breakthroughs:

    • Corrosion-Resistant Coating: Reduces downtime by 30% in humid environments.
    • Variable Spring Tension: Enables seamless adaptation to paper thickness changes without recalibration.
    • Precision Engineering: ±0.01 mm alignment accuracy minimizes registration errors.
  2. Version Selection Guide:

    • Base Model: Ideal for small-to-medium print shops handling standard paper (e.g., 80 gsm).
    • Advanced Model: Suitable for high-volume commercial printers needing faster speeds (e.g., 12,000+ sheets/hour).
    • Pro Model: Best for industrial users requiring extreme durability and heavy-duty paper (e.g., 400 gsm cardstock).

    With the Pro Model’s 600 kg load capacity, operators can process thick substrates without compromising speed. Its extended service life also reduces replacement costs by 25% compared to industry benchmarks. Pair this with Komori’s C81 press for optimal performance in high-throughput workflows.

Frequently asked questions

  • Which Komori Front Lay Spring Guide model is best suited for high-volume offset printing presses?

  • How do I clean and maintain the blades of the Komori Spring Guide to prevent corrosion?

  • Why is the metal used in the Komori Spring Guide better than stainless steel for offset printing machinery?

  • Can the Komori Spring Guide’s blades be customized for cutting different materials like metal or plastic?

  • Is the Komori Spring Guide’s material ISO-certified for printing machinery components?

  • How often should I inspect the Komori Spring Guide’s hook handles for wear and tear?

  • What materials besides paper can the Komori Spring Guide handle due to its sharp blades?

  • Does the Komori Spring Guide come with a warranty for commercial printing operations?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-volume printing pressesIndustry Standard: Carbon Steel (Hardness: 45 HRC)
Our Base: Alloy Steel (52 HRC)
Our Advanced: AISI 4140 Chrome-Molybdenum Steel (58-62 HRC)▲▲
Enhanced durability for prolonged use
Resistance to deformation under stress
Higher cost for Advanced tier
Spring Tension PrecisionPrecision ink distribution systemsIndustry Standard: ±0.5 N tolerance
Our Base: ±0.3 N▲
Our Advanced: ±0.15 N▲▲
Consistent print quality across runs
Reduced downtime for calibration
Requires specialized installation tools
Load CapacityHeavy-duty industrial printersIndustry Standard: 500 N
Our Base: 650 N▲
Our Advanced: 800 N▲▲ (Supports 20% higher pressure than ISO 12199)
Handles high-speed printing demands
Longer lifespan under heavy loads
Weighted design may require reinforced mounting
Noise LevelNoise-sensitive environments (e.g., hospitals)Industry Standard: 65 dB (louder than a vacuum cleaner)
Our Base: 60 dB▲
Our Advanced: 55 dB▲▲ (Quieter than a normal conversation)
Compliance with OSHA noise regulations
Improved workplace comfort
Advanced coating adds 10% to material costs
Corrosion ResistanceHumid or chemical-exposed workshopsIndustry Standard: 24hr salt spray (ASTM B117)
Our Base: 48hr▲
Our Advanced: 96hr▲▲ (Military-grade MIL-STD-810H)
Withstands harsh environments without rust
Lower replacement frequency
Advanced coating process increases production time
AdjustabilityCustom print setups (e.g., variable paper thickness)Industry Standard: Manual adjustment (3-step)
Our Base: 5-step micro-adjustment▲
Our Advanced: Infinite adjustability via micrometer (±0.01mm precision)▲▲
Adapts to diverse media types
Reduces setup time by 40%
Requires operator training for optimal use

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