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  • Double Layer LV Low Voltage Transformer Winding Machine Dry Type Foil Winding Machine for Power Transformer
  • Double Layer LV Low Voltage Transformer Winding Machine Dry Type Foil Winding Machine for Power Transformer
  • Double Layer LV Low Voltage Transformer Winding Machine Dry Type Foil Winding Machine for Power Transformer
  • Double Layer LV Low Voltage Transformer Winding Machine Dry Type Foil Winding Machine for Power Transformer
Double Layer LV Low Voltage Transformer Winding Machine Dry Type Foil Winding Machine for Power Transformer

Double Layer LV Low Voltage Transformer Winding Machine Dry Type Foil Winding Machine for Power Transformer

$20000.00-$50000.00/ Set|1 Set/Sets(Min. Order)
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Double Layer LV Low Voltage Transformer Winding Machine Dry Type Foil Winding Machine for Power Transformer

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Winding: Designed to efficiently wind foil for double-layer low-voltage transformers, supporting oval, round, and rectangular oil tank configurations.
  • Automated Processing: Equipped with a CNC system and PLC control panel for high-precision operation, ensuring consistent quality and reduced manual intervention.
  • TIG Welding Integration: Utilizes TIG welding technology to achieve durable, high-strength joints in transformer components.

Key features

  • 1. Advanced Material Technology for Industrial Durability

    • With a robust metal body (steel/aluminum) and reinforced plastic components, ensure long-term reliability in harsh industrial environments.

  • 2. PLC-Controlled CNC System for Precision Automation

    • With a programmable logic controller (PLC) and CNC technology, you can achieve millimeter-level accuracy in winding processes via a user-friendly touchscreen interface.

  • 3. Multi-Shape Compatibility for Versatile Applications

    • With support for oval, round, and rectangular oil tank designs, adapt to diverse transformer specifications without retooling.

  • 4. Modular Design for Scalable Manufacturing Solutions

    • With a modular structure, customize configurations to suit both small-batch prototyping and large-scale commercial production.

  • 5. Safety-Compliant Construction for Industrial Standards

    • With guardrails, warning labels, and TIG welding for seamless joints, meet rigorous industrial safety and quality certifications (e.g., ISO 9001*).

  • Notes:

    • Comparative hints are based on typical industry benchmarks or internal testing.

Product details

Double Layer LV Low Voltage Transformer Winding Machine Dry Type Foil Winding Machine for Power Transformer

The Double Layer LV Low Voltage Transformer Winding Machine is a precision-engineered dry-type foil winding solution designed for power transformer manufacturing. Built with a robust metal frame and modular components, it combines CNC automation with TIG welding technology to ensure high-precision winding and material handling. Its PLC-controlled system and customizable parameters make it adaptable to diverse industrial needs, while safety features like guardrails and warning labels prioritize operator safety.

Technical specifications

FeatureSpecificationBenefit
CNC ControlPLC-based automationEnsures precise, repeatable processing
Welding MethodTIG (Tungsten Inert Gas)Achieves high-quality, corrosion-resistant joints
Oil Tank ShapesOval, Round, RectangleSupports versatile transformer designs
Material ConstructionSteel/Aluminum (green) & Painted Metal (yellow)Durable, corrosion-resistant structure
Modular DesignAdjustable rollers and componentsEasy customization for varied material types
Safety FeaturesGuardrails, warning labelsMeets industrial safety compliance standards

Customization guide

Adjustable parameters include roller spacing (to accommodate different foil widths), winding speed (for material thickness optimization), and material feed alignment (to ensure precise layering). These adjustments allow customization for specific transformer designs, production volumes, or material handling requirements.

Get inspired

With its PLC-driven automation and TIG welding precision, this machine enables manufacturers to produce high-quality power transformers efficiently. Whether winding foil for oval oil tanks or adjusting parameters for rectangular designs, this machine delivers reliability and adaptability for diverse industrial applications.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Automation LevelBasic PLC controlEnhanced touchscreenPremium AI-assisted
Welding Precision±0.5mm±0.3mm±0.1mm
Max Material Thickness2mm3mm4mm
Winding Speed10m/min15m/min (+50%)20m/min (+100%)

Supplier's note

  1. Technical Breakthroughs:

    • PLC Automation: Enables seamless integration into smart factories, reducing manual errors by 40%.
    • TIG Welding: Eliminates porosity in joints, enhancing transformer durability by 25%.
    • Modular Design: Allows rapid reconfiguration for oil tank shapes, cutting downtime by 30%.

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs prioritizing cost-effectiveness and standard transformer production (e.g., residential power systems).
    • Advanced Model: Suited for mid-scale manufacturers requiring faster production (e.g., commercial HVAC transformers).
    • Pro Model: Best for high-volume industrial users needing ultra-precise winding for heavy-duty transformers (e.g., grid infrastructure). With its ±0.1mm precision, the Pro ensures minimal energy loss in high-load scenarios.

With the Pro Model’s 20m/min winding speed—50% faster than industry benchmarks—you can boost output while maintaining quality. Pair this with its 4mm material capacity to handle thicker foils, ensuring reliability in extreme environments.

Frequently asked questions

  • Which Double Layer LV Transformer Winding Machine model suits oval/round/rectangle power transformers?

  • How to clean and maintain the rollers on a dry-type foil winding machine?

  • Foil winding vs. coil winding for power transformers: Which is better for efficiency?

  • Can this winding machine be customized for specific transformer specifications?

  • Is the machine compliant with international safety and quality standards?

  • How automated is the winding process for low-voltage transformers?

  • What material thickness can this dry-type winding machine handle?

  • Does the machine include safety features for operator protection?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Manual Winding MachinesSmall workshops, prototypingManual operation (ISO 8402 compliance), no automationLow cost, minimal downtimeLabor-intensive, inconsistent winding tension (±2mm tolerance)
Basic CNC Winding MachinesMedium-scale production, standard partsBasic CNC with 0.5mm precision (ISO 230-2), limited programmingImproved consistency over manualLimited customization, slower than advanced models
Advanced CNC Winding Machines (Our Advanced)High-volume manufacturing, precision partsPLC-controlled CNC (ISO 9001) with 0.1mm precision ▲ (vs Base’s 0.5mm)Ultra-precise winding, automated error detectionHigher cost, requires skilled operators
Modular Winding SystemsCustom transformer designs, varied needsInterchangeable modules (IEC 60076-18 certified), scalable configurationsFlexible for diverse production requirementsComplex setup, higher maintenance complexity
Multi-Shape Winding MachinesOval/Round/Rectangle transformer coresSupports 3 core shapes (ASTM A34/A34M compliant) with shape-adjustable rollersVersatile for diverse transformer designsRequires tooling changes for shape transitions
TIG Welding Integrated Machines (Our Feature)High-strength joint applicationsTIG welding with 0.05mm bead accuracy ▲ (vs MIG’s 0.2mm, ASTM A390 certified)Leak-proof joints, corrosion-resistant weldsSlower cycle time, needs skilled operators

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