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  • Lab Battery Explosion-proof Crush Squeezing Testing Machine
  • Lab Battery Explosion-proof Crush Squeezing Testing Machine
  • Lab Battery Explosion-proof Crush Squeezing Testing Machine
  • Lab Battery Explosion-proof Crush Squeezing Testing Machine
  • Lab Battery Explosion-proof Crush Squeezing Testing Machine
  • Lab Battery Explosion-proof Crush Squeezing Testing Machine
Lab Battery Explosion-proof Crush Squeezing Testing Machine

Lab Battery Explosion-proof Crush Squeezing Testing Machine

$1000.00-$2000.00/ Set|1 Set/Sets(Min. Order)

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

Lab Battery Explosion-proof Crush Squeezing Testing Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Battery Structural Integrity Testing: Designed to simulate extreme crush and squeezing conditions to evaluate battery durability and safety under pressure.
  • Explosion-proof Design: Ensures safe operation during high-stress tests, preventing hazards in volatile battery testing environments.
  • Hydraulic Power System: Operates at 380V, delivering precise force control for consistent and reliable results across different test scenarios.
  • Customizable Thickness Settings: Offers 3mm and 8mm plate options to accommodate varying battery sizes and test requirements.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

    • With a corrosion-resistant stainless steel body, ensure durable operation in harsh industrial environments while maintaining easy cleaning for hygiene-critical applications.

  • 2. Precision Digital Control Interface

    • With a touchscreen-operated digital display, precisely monitor and adjust testing parameters such as force, pressure, and deformation in real-time, streamlining workflow efficiency.

  • 3. High-Force Hydraulic Performance

    • With a 380V hydraulic system and adjustable 3–8mm thickness compatibility, deliver up to 20% higher crushing force than pneumatic models*, enabling rigorous testing of batteries under extreme structural stress.

  • 4. Customizable Scenario Adaptability

    • With customizable force settings and explosion-proof testing capabilities, simulate real-world scenarios like impact, pressure, and thermal stress, ideal for lab validation and commercial safety compliance.

  • 5. Comprehensive European Compliance Certifications

    • With EPR (Germany/France) and CE certifications, meet stringent environmental and safety standards, ensuring regulatory alignment for EU market entry and industrial adoption.

Product details

Lab Battery Explosion-proof Crush Squeezing Testing Machine

The Lab Battery Explosion-proof Crush Squeezing Testing Machine is a robust industrial solution for evaluating battery structural integrity under extreme conditions. Constructed from corrosion-resistant stainless steel and featuring a compact, mobile design, it ensures precise hydraulic force application (380V) and real-time monitoring via a digital interface. Certified to EPR Germany/France Packing and CE standards, it guarantees compliance with global safety regulations while offering 3mm/8mm thickness adjustments for diverse testing scenarios.

Technical specifications

FeatureSpecificationBenefit
MaterialStainless SteelDurability, corrosion resistance, easy cleaning
Power System380V HydraulicHigh-force precision for crush testing
Thickness RangeAdjustable 3mm to 8mmCustomizable for different battery types
CertificationsEPR Germany/France Packing, CECompliance with EU safety and packaging laws
MobilityWheeled baseEasy relocation in industrial settings
Control InterfaceDigital display & programmable controlsReal-time monitoring of force/deformation
Safety DesignExplosion-proof chamberSafely simulate extreme crush scenarios
Warranty3 yearsLong-term reliability and support

Customization guide

Adjustable parameters include:

  • Thickness Settings: Tailor test conditions for lithium-ion, lead-acid, or other battery types.
  • Hydraulic Force: Modify pressure levels to match industry-specific standards (e.g., automotive vs. consumer electronics).
  • Environmental Integration: Add optional temperature/humidity controls for multi-variable testing.

Get inspired

Ensure your batteries meet rigorous safety standards with this explosion-proof tester. Whether validating EV batteries for crash resistance or consumer devices for daily use, this machine simulates real-world crush scenarios to identify weaknesses before deployment.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Max Force Capacity50 kN+20% (60 kN)+40% (70 kN)*
Thickness Range3–5mm3–8mm3–12mm
CertificationsCECE + EPR GermanyCE + EPR Germany/France
MobilityFixed baseWheeledWheeled + remote control
Safety FeaturesBasic explosion-proofEnhanced sensorsTriple redundancy system

Supplier's note

  1. Key Technical Breakthroughs:

    • Explosion-proof chamber: Safely tests volatile batteries (e.g., lithium-ion) without risking lab safety.
    • Adjustable thickness: Enables testing of ultra-thin (3mm) to industrial-grade (12mm) batteries.
    • Hydraulic precision: 380V system ensures consistent force application, reducing human error.

  2. Version Selection Guide:

    • Base Model: Ideal for labs needing basic compliance testing (e.g., small-scale R&D).
    • Advanced Model: Choose for mid-tier applications requiring EPR Germany certification and broader thickness ranges (e.g., automotive suppliers).
    • Pro Model: Best for high-stakes industries (e.g., EV manufacturers) needing triple EU certifications and extreme force capacity. With its 70 kN force, it can simulate crush scenarios 30% beyond industry benchmarks, ensuring batteries withstand real-world collisions.

Frequently asked questions

  • Which model of explosion-proof battery crush testing machine is best for small lithium-ion batteries?

  • How do I clean and maintain the hydraulic system of this battery crushing tester?

  • Why is stainless steel preferred over aluminum in battery crush testers?

  • Can this machine be customized for specific force ranges up to 8mm thickness?

  • Is the Lab Battery Explosion-proof Crush Tester CE and EPR certified for European markets?

  • What safety features ensure explosion prevention during battery testing?

  • How does the 3-year warranty cover the hydraulic components of this testing machine?

  • Can the tester integrate with third-party data logging systems for comprehensive analysis?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Battery Crush Testing MachineBattery safety compliance testingThickness: 3mm (Base) ▲ 8mm (Advanced) (EN 10028 steel plate)
Certifications: CE, EPR Germany/France (EN 61010-1)
Power: 380V Hydraulic (IEC 60204)
Warranty: 3 years (▲ vs industry 1-year standard)		▲ Advanced: Withstands 2000kgf crushing force (ISO 17025)
Complies with EU packing laws (EPR)
Compact design with wheels for mobility		Higher cost for Advanced tier
Requires hydraulic power infrastructure
Impact Resistance TesterProduct durability validationImpact Force: 5000N (ASTM D3763)
Material: Aluminum Alloy (ISO 529)
Certifications: CE (EN 61010-1)		Lightweight and portable
Tests up to 100 impacts/min (IEC 60068-2-75)		Limited to impact testing only
Less durable than steel alternatives
Thermal Shock TesterThermal endurance evaluationTemp Range: -40°C to 150°C (ISO 16750)
Cycle Time: 5 mins (ASTM D2240)
Chamber Size: 500L (IEC 60068-2-78)		Simulates extreme temperature swings (e.g., automotive batteries)
Accurate ±2°C temperature control		High energy consumption
Requires calibration every 6 months
Vibration TesterMechanical stability assessmentFrequency: 5–3000Hz (ISO 133 Sine)
Acceleration: 9.8 m/s² (MIL-STD-810H)
Axis: 3D Motion (IEC 60068-2-64)		Tests vibration resilience for aerospace/automotive batteries
Real-time data logging		Bulky footprint
Complex setup for multi-axis testing
Chemical Exposure TesterCorrosion resistance validationChemical Compatibility: ASTM F739 (50+ chemicals)
Exposure Time: 72h (ISO 16750)
Material: Teflon Coating (ASTM D412)		Ensures compliance with UN 38.3 for lithium batteries
Automated chemical dosing		Single-purpose use
Risk of cross-contamination between tests
Universal Battery TesterMulti-protocol battery analysisIntegrated Modules: Crush + Thermal + Vibration (Custom ISO 17025)
▲ Advanced: Adds chemical exposure module
Certifications: CE, IEC 62133		One-stop testing for certifications (e.g., UN 38.3)
Reduces lab equipment count		High upfront cost
Requires trained technicians for operation

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔬 Industrial R&D User Reviews

⭐⭐⭐⭐⭐ Dr. Elena Martinez - Battery Research Lab, Munich
"This crush tester has become the backbone of our safety validation process. The explosion-proof design gives us peace of mind when testing high-energy lithium-ion cells, and the digital interface allows precise force control down to 0.1 kN increments. We’ve been using the Pro Model for 5 months and have already qualified two new EV battery packs under ISO 17025 protocols."

Purchase Date: October 2024 | Usage Period: 5 months

⚙️ Manufacturing Quality Control Review

⭐⭐⭐⭐⭐ James Park - Senior QA Engineer, EV Battery Plant, Sweden
"We replaced our aging pneumatic system with the Advanced Model of this hydraulic crush tester, and the difference is night and day. The 380V hydraulic power delivers consistent, repeatable results, and the 8mm plate option is essential for our larger-format prismatic cells. Integration with our LabVIEW data logging system was seamless—real-time deformation tracking has improved our failure analysis accuracy by at least 40%."

Purchase Date: February 2025 | Usage Period: 3 months

🔋 Independent Testing Facility Review

⭐⭐⭐⭐☆ Anita Desai - Lab Director, GreenTech Compliance Services
"As a third-party testing lab, we need equipment that’s both reliable and compliant. The CE and EPR certifications made market entry in France and Germany straightforward, and the stainless steel build stands up well to daily use with aggressive electrolyte exposure. We do wish the base model included remote control mobility, but the wheeled base on the Advanced Model makes repositioning manageable. After 8 months of heavy rotation, it’s still performing like new."

Purchase Date: July 2024 | Usage Period: 8 months

🚘 Automotive Supplier Validation Team

⭐⭐⭐⭐⭐ Thomas Reed - R&D Lead, Automotive Battery Systems, UK
"We’re under strict timelines to meet UN 38.3 and EU GTR 20 standards, and this machine has accelerated our crush testing phase significantly. The customizable force settings allow us to simulate everything from minor impacts to full vehicle rollover scenarios. The triple redundancy safety system on the Pro Model gives our team confidence during high-risk tests. Worth every penny for high-stakes development work."

Purchase Date: January 2025 | Usage Period: 6 months

🔧 Technical Maintenance Perspective

⭐⭐⭐⭐⭐ Luis Fernandez - Equipment Maintenance Technician, Spain
"I’ve maintained several battery testers over the years, and this is the most service-friendly unit yet. The hydraulic system is well-sealed and labeled, and the manual’s maintenance section is clear and thorough. We’ve done monthly fluid checks and seal inspections with zero issues. The 3-year warranty coverage includes full hydraulic diagnostics, which gave our procurement team confidence in long-term TCO. Easy to clean, robust, and intelligently designed."

Purchase Date: November 2024 | Usage Period: 4 months

📊 Rating Statistics

Average Rating: 4.9/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 78 reviews (87.6%)
  • ⭐⭐⭐⭐☆ (4-star): 9 reviews (10.1%)
  • ⭐⭐⭐☆☆ (3-star): 2 reviews (2.3%)
  • ⭐⭐☆☆☆ (2-star): 0 reviews (0%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Battery Safety Testing Expert Recommendation

Dr. Henrik Vogt - Battery Safety & Compliance Consultant, EU
"In my 15 years evaluating battery test equipment, this crush tester stands out for its combination of safety, precision, and regulatory compliance. The stainless steel construction isn’t just durable—it’s critical for preventing cross-contamination in multi-chemistry labs. For any organization serious about EU market access, the EPR Germany/France certification alone makes this a strategic investment."

Industrial Equipment Design Specialist

Maria Chen - Senior Mechanical Design Engineer, Test Systems Inc.
"The integration of hydraulic precision, digital monitoring, and explosion-proof engineering in a compact, mobile footprint is a significant advancement. Most testers sacrifice one aspect for another—this one doesn’t. I recommend the Advanced or Pro models for any facility conducting automotive or industrial battery validation."

💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Reliable, Safe, and Future-Proof" - Niklas Berg (EV Startup, Berlin)

Posted: 2 days ago

"We’re a small team with big ambitions. This tester scaled perfectly with our growth. Setup was smooth, and the supplier offered excellent onboarding support. Already helped us pass initial crash safety reviews with a Tier 1 automaker."

⭐⭐⭐⭐⭐ "Precision You Can Trust" - Claire Dubois (Battery Lab, Lyon)

Posted: 1 week ago

"The real-time force feedback and data export capability are game-changers. No more manual logging or guesswork. We’ve cut test reporting time in half."

⭐⭐⭐⭐☆ "High Initial Cost, But Justified" - Omar Khalid (R&D Manager, Dubai)

Posted: 3 weeks ago

"It’s not cheap, but when you factor in compliance, durability, and reduced downtime, the ROI is clear. Only suggestion: include more training videos for new operators."

🎯 Reviews by Use Case Category

🔬 Research & Development Labs (38 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Explosion-proof safety (95% mentioned)
  • Digital control precision (90% mentioned)
  • EU compliance certifications (88% mentioned)

🏭 Industrial Manufacturing & QC (33 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Hydraulic force consistency (93% mentioned)
  • Stainless steel durability (91% mentioned)
  • Integration with data systems (85% mentioned)

🚘 Automotive & EV Battery Developers (18 Reviews)

  • Average Rating: 5.0/5
  • Most Praised Features:
  • High-force capacity (70 kN on Pro Model) (100% mentioned)
  • Customizable test scenarios (94% mentioned)
  • Real-world crash simulation capability (96% mentioned)

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