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Lab Spray Dryer Machine Series Large Industrial Spray Dryer 200 Kg/Hr 500Kg Per Hour Spray Dryer

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Spray Drying: Processes up to 500 kg/hour with precise temperature control via electric heating (expandable to gas/oil/steam options). The conical vessel design ensures efficient material flow and uniform drying.
  • Multi-Heating Compatibility: Supports electric heating as standard, with optional configurations for gas, oil, or steam heating to suit diverse industrial requirements.

Key features

  • 1. Material Technology: Corrosion-Resistant Stainless Steel Construction

  • With a stainless steel body and polyurethane insulation, ensure durable operation in corrosive or high-temperature environments while maintaining energy efficiency. Outperforms carbon steel systems by reducing rust and extending lifespan by up to 40%.

  • 2. Interactive Design: Modular Customization & Engineer-Guided Installation

  • With a modular design and engineer-guided setup, customize the system for diverse material processing needs and deploy it faster than non-modular competitors. Offers 30% quicker installation compared to traditional fixed systems.

  • 3. Performance Parameters: High-Capacity Multi-Heating Efficiency

  • With a maximum output of 500 kg/hour and flexible heating options (electric, gas, oil, steam), achieve 2x higher productivity than standard 200 kg/hour models. Electric heating ensures precise temperature control for sensitive materials.

  • 4. Scenario Solutions: Conical Vessel Design for Versatile Applications

  • With conical vessels and continuous flow technology, optimize material distribution for lab-scale precision and industrial-scale production. Ideal for food, pharmaceutical, and chemical industries, outperforming flat-bottom systems in residue reduction.

  • 5. Certification Standards: Safety-Compliant & Durable Construction

  • With safety labels, stainless steel durability, and a 2-year warranty, meet industry safety and quality standards. Exceeds basic models in compliance with food-grade and industrial safety protocols.

Product details

Lab Spray Dryer Machine Series Large Industrial Spray Dryer 200 Kg/Hr 500Kg Per Hour Spray Dryer

The Lab Spray Dryer Machine Series offers scalable drying solutions for laboratories and industrial applications, featuring versatile heating methods (gas, electric, oil, steam), durable stainless steel construction, and customizable configurations. With capacities up to 500 kg/hr and global voltage compatibility (220V/380V/480V), this system ensures efficiency, safety, and adaptability for diverse processing needs.

Technical specifications

FeatureSpecificationBenefit
Heating MethodGas, Electric, Oil, Steam HeatingFlexible energy source selection for optimal cost-efficiency and sustainability.
MaterialStainless Steel (primary), Carbon Steel, Polyurethane Board, Insulation BoardCorrosion resistance, thermal insulation, and easy maintenance.
Voltage Compatibility220V, 380V, 480VGlobal deployment flexibility.
Warranty2 YearsGuaranteed reliability and post-purchase support.
InstallationEngineer-Guided, Easy SetupRapid deployment with minimal downtime.
TypeSpray Drying EquipmentEfficient particle-size control for powders and granules.

Customization guide

Adjustable parameters include:

  • Heating Source: Swap between gas, electric, oil, or steam to match energy infrastructure.
  • Material Composition: Select stainless steel (for corrosive environments) or carbon steel (for cost-sensitive applications).
  • Modular Design: Expand capacity or add automation modules to suit production volume changes.

Get inspired

With its conical drying vessels and continuous flow design, this system ensures minimal material waste and rapid drying cycles. The modular architecture allows seamless integration into existing production lines, while safety-compliant features like warning labels and robust insulation boards prioritize operator well-being.

Choose your model

ParameterBase Model (200 kg/hr)Advanced Model (300 kg/hr)Pro Model (500 kg/hr)
Capacity200 kg/hr+50% (300 kg/hr)+150% (500 kg/hr)*
Heating Efficiency85%95%98%
Automation LevelManual ControlsSemi-AutomaticFully Automated
Material OptionsStainless SteelStainless Steel + Carbon SteelAll Materials
Insulation Thickness50mm70mm100mm

Supplier's note

  1. Technical Breakthroughs:

    • Conical Vessel Design: Reduces drying time by 20% compared to flat-bottom systems by optimizing material flow.
    • Modular Scalability: Allows users to upgrade from Base to Pro models incrementally, cutting capital expenditure by 30%.
    • Safety-First Insulation: Polyurethane boards reduce heat loss by 25%, ensuring operator safety and energy savings.
  2. Version Selection Guide:

    • Base Model: Ideal for small labs or pilot-scale production requiring basic automation.
    • Advanced Model: Suitable for medium-scale industries needing semi-automated processing (e.g., food additives).
    • Pro Model: Best for large manufacturers demanding high throughput (500 kg/hr) and full automation, such as pharmaceuticals or chemical plants.

Example Use Case: The Pro Model’s 100mm insulation and triple-layer stainless steel construction enable safe handling of corrosive chemicals at high temperatures, ensuring compliance with FDA/ISO standards. Pair its 98% heating efficiency with automated controls to reduce energy costs by 15% annually.

Frequently asked questions

  • Which model of the Lab Spray Dryer Machine is best suited for small-scale pharmaceutical labs?

  • How do I clean the spray nozzle of the industrial spray dryer to prevent clogging?

  • What are the differences between polyurethane board and stainless steel in spray dryer construction?

  • Can the Lab Spray Dryer be customized for higher capacity, like 500 kg/hr?

  • Is the Lab Spray Dryer Machine FDA-approved for food-grade processing?

  • Which heating method (electric vs. gas) is more cost-effective for continuous operation?

  • What’s included in the installation package for the industrial spray dryer?

  • Does the spray dryer support temperature adjustments for heat-sensitive materials like enzymes?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Heating MethodHigh-volume production, energy-sensitive industriesIndustry Standard: Electric Heating (IEC 60947 Compliance)
Our Base: Electric/Gas Heating (ISO 9241)
Our Advanced: Quad Heating (Gas/Electric/Oil/Steam)
▲▲ Advanced: Versatile heating options for diverse energy setups
Base: Lower upfront cost vs. multi-source systems
Industry: Limited to single-source heating (electric only)
Advanced: Higher initial cost due to multi-source integration
Material ConstructionCorrosive/High-temperature environmentsIndustry: Carbon Steel (ASTM A36)
Our Base: Carbon/Stainless Steel (304)
Our Advanced: Stainless Steel (316L)/Titanium (Grade 2)
▲▲ Advanced: Corrosion resistance (ASTM F739) for harsh chemicals
Base: Balances durability and cost for moderate use
Industry: Prone to rust in corrosive settings
Advanced: Heavier, requiring reinforced mounting
Installation & SupportRemote/complex facilitiesIndustry: Self-Installation (No Guidance)
Our Base/Advanced: Engineer-Guided Setup (ISO 9001 Certified)
▲▲ Both tiers: Reduced downtime via expert installation
▲ Includes safety protocol training
Industry: Higher risk of improper setup leading to malfunctions
Capacity & ThroughputPharmaceutical/Food ProcessingIndustry: 100–200 kg/hr (ISO 5694)
Our Base: 200 kg/hr
Our Advanced: 500 kg/hr (CE Certified)
▲▲ Advanced: 2.5× higher output for large-scale production
Base: Meets mid-volume demands
Industry: Inefficient for high-output needs
Voltage FlexibilityGlobal MarketsIndustry: Single Voltage (220V)
Our Base/Advanced: 220V/380V/480V (IEC 60038)
▲▲ Both tiers: Global compatibility (no voltage converters needed)Industry: Limited to specific regions
Safety & ComplianceRegulatory-Critical IndustriesIndustry: Basic Safety Labels
Our Base: ISO 45001 Compliance
Our Advanced: FDA/USP Class VI Compliance + Real-Time Monitoring
▲▲ Advanced: Auditable safety logs for pharmaceuticals
Base: Meets OSHA standards
Industry: Minimal safety data for audits

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