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  • Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab
  • Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab
  • Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab
  • Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab
  • Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab
  • Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab
Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab

Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab

  • 1 - 1 Sets
    $20,000
  • >= 2 Sets
    $18,900
View product details

Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Rubber Compounding & Kneading: Designed for precise mixing and kneading of rubber materials in laboratory settings, enabling consistent production of high-quality rubber compounds for tyre manufacturing.
  • Tyre Recycling: Equipped to process recycled rubber materials, supporting sustainable practices in small-scale tyre recycling and rubber reclamation.

Key features

  • 1. Corrosion-Resistant Metal Construction

    • With a corrosion-resistant metal body, ensure durable operation in rubber processing environments. The robust frame outlasts traditional plastic-based mixers by ~30% in harsh chemical exposure* [*Disclaimer: Based on internal testing; actual results may vary].

  • 2. Touchscreen Interface with Multi-Program Presets

    • With a touchscreen control panel and multi-program presets, streamline mixing cycles for precise rubber formulations. Achieve 25% faster setup compared to manual dial-based systems* [*Disclaimer: Based on internal testing; actual results may vary].

  • 3. High-Capacity 3L Mixing Chamber

    • With a 3L mixing chamber and high-speed rotor design, process small-batch rubber compounds efficiently. Deliver 2x faster output than standard lab mixers for rapid prototyping* [*Disclaimer: Based on internal testing; actual results may vary].

  • 4. Dual-Use for Lab & Tire Recycling Applications

    • Designed for lab R&D and tire recycling, adapt to both small-scale production and material reuse. Handle diverse rubber types, including recycled tire rubber, with 95% consistency in output quality* [*Disclaimer: Based on internal testing; actual results may vary].

  • 5. Compliance with Tyre Manufacturing Standards

    • With certification for tyre-grade rubber processing, meet industry safety and quality benchmarks. Ensures compatibility with tyre production standards, reducing compliance risks for manufacturers* [*Disclaimer: Certifications subject to manufacturer confirmation].

Product details

Lab Banbury Mixer and 3L Rubber Kneader Mixer and Small Rubber Mixer in Lab

The Lab Banbury Mixer and 3L Rubber Kneader Mixer is a compact, versatile machine designed for precise rubber mixing and tyre recycling in laboratory or small-scale production settings. Built with a robust metal frame and automated controls, it ensures consistent material handling and customization to meet diverse rubber processing needs.

Technical specifications

FeatureSpecificationBenefit
MaterialHeavy-duty metal constructionEnhanced durability and stability
Capacity3L mixing chamberIdeal for lab-scale experiments
Motor TypeThree-phase induction motorHigh torque for efficient mixing
Control SystemDigital touchscreen interfacePrecise temperature and speed control
CertificationsCE, ISO 9001Guaranteed safety and quality compliance
Warranty2 yearsComprehensive post-purchase support
ApplicationsTyre recycling, rubber formulationSupports R&D and small-batch production

Customization guide

Adjustable parameters include mixing speed (50–200 RPM) and temperature range (20°C–120°C) to optimize processing for different rubber types (e.g., natural rubber, SBR) or recycling scenarios. Modular components allow retrofitting for specialized workflows.

Get inspired

With its compact design and automation, this mixer enables researchers and manufacturers to efficiently develop new rubber compounds or recycle tyre materials. Its precise temperature control ensures uniform mixing, reducing waste and improving product consistency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Mixing Capacity3L5L (+67%)8L (+167%)*
Automation LevelSemi-automatedFully automatedAI-driven presets
Material HandlingManual feedConveyor integrationDual-material inputs
Speed Range50–150 RPM50–200 RPM50–250 RPM (+67%)*

Supplier's note

  1. Three Technical Breakthroughs:

    • AI-driven presets (Pro Model): Automatically adjust mixing parameters for optimal results in tyre recycling.
    • Dual-material inputs (Pro): Enables simultaneous processing of rubber and additives, cutting cycle times by 20%.
    • CE/ISO certifications: Ensure compliance with global safety standards, reducing regulatory risks.

  2. Version Selection Guide:

    • Base Model: Ideal for academic labs prioritizing budget efficiency.
    • Advanced Model: Suitable for SMEs needing automation for consistent small-batch production.
    • Pro Model: Best for industrial R&D or high-volume recycling operations requiring speed and precision. Example: With the Pro’s 250 RPM mixing speed, you can process 167% more material per hour than traditional models, ideal for scaling tyre recycling projects.

Frequently asked questions

  • Which model is best for small-scale rubber compounding in labs?

  • How do I maintain the hydraulic system of the Rubber Kneader Mixer for optimal performance?

  • Metal vs. Plastic components in industrial mixers: Which ensures longer durability for rubber processing?

  • Can the Lab Banbury Mixer be customized for specific rubber formulations?

  • Is the tyre recycling machine ISO-certified for rubber processing compliance?

  • Does the mixer meet OSHA safety standards for industrial use?

  • What’s the maximum capacity of the 3L Rubber Kneader Mixer?

  • How to clean the mixing chamber after rubber kneading operations?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Lab-Scale Banbury MixerSmall-batch R&D, prototypingCapacity: 3L (ISO 9001 certified) ▲10% larger than industry standard 2.7L
Noise Level: 85 dB (▲10 dB quieter than 95 dB industry avg)
Mixing Efficiency: 120 RPM (▲20% faster than standard 100 RPM)		Compact design for labs, precise mixing, 2-year warranty (▲1 year longer than industry standard)Limited production scale, manual/semi-automated operation
Industrial Internal MixerLarge-scale tire/compound productionCapacity: 50L (▲1666% larger than lab models)
Automation: Fully automated (▲ from semi-automatic)
Energy Efficiency: 0.9 kW/kg (▲10% better than standard 1.0 kW/kg)		High throughput, scalability, ideal for mass productionHigh cost, requires dedicated space, complex maintenance
Rubber ExtruderProfile shaping (tire treads, hoses)Extrusion Rate: 10 kg/h (ISO 21393 certified)
Temperature Control: ±2°C accuracy (▲50% better than industry standard ±5°C)		Versatile shaping capabilities, precise temperature regulationRequires skilled operators, slower than calender machines for sheet production
Tire Recycling Machine废旧轮胎回收再利用Processing Capacity: 500 kg/h (▲66% higher than industry standard 300 kg/h)
Energy Efficiency: 0.8 kW/kg (▲20% better than standard 1.0 kW/kg)
Compliance: ISO 14001 (environmental certification)		Sustainable material recovery, cost-effective raw material sourcingHigh initial investment, requires sorting pre-processing
Calender MachineSheet production (tire liners, flooring)Thickness Control: ±0.1mm (▲200% finer than industry standard ±0.3mm)
Roll Diameter: 1.2m (▲30% larger than standard 0.9m)
Speed: 5 m/min (▲25% faster than standard 4 m/min)		Ultra-precise sheeting, high-quality surface finishLow production speed compared to extrusion, energy-intensive
Two-Roll MillSmall-batch additive compoundingRoll Gap Adjustment: 0.5–5mm (▲50% wider range than industry standard 1–4mm)
Power: 5 HP (▲33% stronger than standard 3.75 HP)
Cooling: Water-cooled (▲ heat dissipation efficiency)		Flexible for small-scale trials, easy material observationManual operation, slow for large batches, limited scalability

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.