Three Roll Mill | Paint formulation, pigment dispersion | Roller diameter: 150mm (ISO 286-2 tolerance) Speed: 5-50 RPM (▲ 10 RPM over industry standard 40 RPM) Voltage: 110/220V (IEC 60038) | ▲ 20% finer particle distribution (vs manual methods) Uniform coating consistency | Lower throughput (▲ 30% less than high-speed mills) Requires frequent cleaning |
Ball Mill | Coarse pigment grinding, batch processing | Drum capacity: 50L (ASTM C119) Rotation speed: 20 RPM (▲ 5 RPM over industry standard 15 RPM) | ▲ 30% cheaper than media mills Handles abrasive materials | Longer processing time (▲ 2x slower than colloid mills) Uneven particle distribution |
Horizontal Media Mill | High-volume paint production | Throughput: 100 L/hr (▲ 25% higher than industry standard 80 L/hr) Media beads: Zirconia (0.5-1.0mm, ISO 3294) | ▲ 40% finer particle size (than ball mills) Continuous processing | High maintenance costs (▲ 50% more than roll mills) Requires bead replacement |
Colloid Mill | Emulsification, high-shear mixing | Gap adjustment: 0.01-0.5mm (ISO 10360) Flow rate: 50-500 L/hr (▲ 50% faster than industry standard 300 L/hr) | ▲ 3x faster shear force (vs manual methods) Continuous operation | Not suitable for abrasive materials Noise level: 85 dB (▲ 15 dB louder than roll mills) |
Planetary Ball Mill | Lab-scale nanoparticle grinding | Vial capacity: 50ml-1L (ASTM E11-16) Rotation speed: 600 RPM (▲ 200 RPM over industry standard 400 RPM) | ▲ 50% finer particle size (than standard ball mills) Small batch flexibility | Limited throughput (▲ 90% less than industrial mills) High noise (▲ 10 dB louder) |
High-Speed Disperser | Large-tank pigment mixing | Blade speed: 3000 RPM (▲ 500 RPM over industry standard 2500 RPM) Tank capacity: 500L (ASME BPVC) | ▲ 2x faster mixing time (than manual methods) High capacity scalability | Limited particle size reduction (▲ 40% coarser than media mills) High energy consumption |