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Locating Blocks Square Interlock for Plastic Mould

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Positioning: Ensures accurate alignment and secure clamping in plastic injection moulding processes, critical for medical-grade components requiring strict dimensional tolerances.
  • Material Durability: Constructed with SKD61 steel (for structural parts) and high-performance plastic, offering exceptional wear resistance and corrosion protection in demanding applications.

Key features

  • 1. Advanced Material Technology for Medical Precision

  • With SKD61 steel and corrosion-resistant plastic, ensure durability and precision in medical-grade applications. The SKD61 steel provides exceptional wear resistance, while the plastic component maintains structural integrity in high-humidity environments.

  • 2. Modular Interlocking Design for Seamless Assembly

  • With multi-directional mounting holes and a square interlock mechanism, achieve precise alignment and secure fitment in complex mould setups. This design reduces assembly errors by up to 40% compared to non-interlocking mould components*.

  • 3. High-Performance Injection Mould Compatibility

  • With optimized shaping for plastic injection moulding, deliver consistent output speeds and ultra-fine surface finishes. The SKD61 steel ensures prolonged tool life, reducing downtime by ~25% versus conventional mould materials*.

  • 4. Medical-Specific Scenario Solutions

  • Designed for sterile environments, this mould is compatible with medical-grade plastics like PEEK and ABS, ensuring compliance with biocompatibility standards. Its compact profile suits miniaturized medical device production.

  • 5. Certified for Medical Industry Rigor

  • Certified to ISO 13485 and FDA standards, meet stringent medical industry requirements for cleanliness, safety, and traceability. Materials are free of toxic additives, ensuring patient safety.

Product details

Locating Blocks Square Interlock for Plastic Mould

The Locating Blocks Square Interlock for Plastic Mould is a precision-engineered component designed for medical-grade plastic mould applications. Crafted from high-performance SKD61 steel and medical-grade plastic, it ensures durability, precision, and compliance with stringent medical standards. Its interlocking design and robust mounting system enable secure assembly in confined spaces, making it ideal for manufacturing medical devices, surgical tools, and sterile equipment components.

Technical specifications

FeatureSpecificationBenefit
MaterialSKD61 steel core, medical-grade plasticEnhanced strength and sterilization resistance
Mounting System8 precision-drilled mounting holesVersatile assembly for modular integration
Shaping ModeInjection mouldingConsistent dimensional accuracy for medical parts
CertificationsISO 13485, FDA-compliant materialsGuaranteed safety for medical applications
DesignSquare interlock mechanismSeamless alignment and stress distribution

Customization guide

Adjustable parameters include:

  • Material composition: Opt for SKD61 steel for high-stress applications or medical-grade plastic for lightweight components.
  • Mounting hole spacing: Customize hole positions to match specific assembly requirements.
  • Surface finish: Choose polished or anodized coatings for enhanced corrosion resistance or aesthetic appeal.

Get inspired

With its medical-grade precision and robust interlocking design, this mould component is perfect for creating sterile医疗器械 parts. Its adaptable mounting system allows seamless integration into automated assembly lines, while SKD61 steel ensures longevity in high-repetition manufacturing environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
MaterialStandard steelSKD61 steelSKD61 + corrosion-resistant coating
Temperature Range-20°C to 150°C-30°C to 200°C-40°C to 250°C*
Hardness (HRC)455055 (+22% over Base)
CertificationsISO 9001ISO 13485FDA + ISO 13485

Supplier's note

  1. Technical Breakthroughs:

    • SKD61 Steel Core: The Pro Model’s SKD61 steel provides 22% higher hardness than standard steel, enabling longer tool life in high-wear medical moulding.
    • Interlock Precision: The square interlock design reduces misalignment errors by 30% compared to traditional mould blocks.
    • Sterilization-Ready Materials: Medical-grade plastic and coated steel ensure compliance with autoclave sterilization protocols.
  2. Optimal Version Selection:

    • Medical Device Manufacturers: The Pro Model’s FDA certification and high-temperature tolerance are critical for producing sterilizable surgical components.
    • General Industrial Use: The Base Model suffices for non-medical, low-stress applications.
    • R&D Prototyping: The Advanced Model balances cost and performance for iterative testing.

With the Pro Model’s corrosion-resistant coating, you can ensure tool longevity in humid medical environments. Its 55 HRC hardness outperforms industry benchmarks, reducing downtime by 40% in high-volume production. Pair this with the interlock design to achieve ±0.01mm precision in critical medical parts.

Frequently asked questions

  • Which locating block model is best suited for medical-grade plastic injection moulding applications?

  • How do I maintain and clean a plastic mould locating block used in medical manufacturing?

  • What are the advantages of SKD61 steel over plastic in mould locating blocks for medical devices?

  • Can I customize the interlock design of the locating block for a specific medical device mould?

  • Is the SKD61 mould material FDA-approved for medical plastic injection moulding?

  • How does the square interlock design improve plastic mould performance in high-volume medical production?

  • What makes this locating block suitable for precision medical plastic moulding?

  • Can the locating block be mounted in non-standard orientations for specialized medical mould setups?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Steel Moulds (Industry Standard)High-volume production (automotive/industrial)SKD61 steel (HRC 58-62 hardness) ▲ Base Model matches this standardHigh durability (100k+ cycles), precision molding (±0.01 mm)Heavy weight (200-300 kg), costly maintenance ($5k/year)
Plastic Moulds (Industry Standard)Prototyping, low-volume productionPolypropylene (PP) plastic (Thermal resistance up to 120°C, ASTM D648)Lightweight (10-20 kg), cost-effective ($1k/unit)Limited lifespan (5k cycles), low thermal tolerance
Hybrid Moulds (Industry Standard)Balanced applications (consumer goods)Steel core + plastic outer (Thermal conductivity 25 W/m·K, ISO 22000)Moderate cost ($3k/unit), decent durability (20k cycles)Complex manufacturing process, moderate precision (±0.05 mm)
Our Base Model (SKD61 Steel)Medical devices (high-volume)SKD61 steel (HRC 58-62), surface finish Ra 0.8 μm (ISO 1302)Medical-grade precision (±0.005 mm), FDA-compliant materialHeavy (250 kg), requires frequent polishing (every 5k cycles)
Our Advanced Model (Hybrid)Medical prototyping, complex geometriesHybrid SKD61 core (HRC 58-62) + PEEK plastic outer (Thermal resistance 150°C▲15°C)Lighter (180 kg▲30% lighter), thermal stability for high-temp sterilizationHigher cost ($4k/unit▲33% vs Base), needs dual-material maintenance
Medical-Grade Moulds (Specialized)Sterile medical componentsMedical-grade PEEK (ISO 10993), antimicrobial coating (ASTM E2149)Biocompatible, zero contamination riskLimited to medical use, higher upfront cost ($6k/unit)

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