Industry Standard Machine | General construction, basic profiles | Manual control system (no automation) Standard steel (ASTM A36) Rolling thickness: 0.4-0.6mm (ISO 3801) 380V input (IEC 60038) | Lower cost, simpler operation Minimal maintenance requirements | Limited customization Noisy operation (55 dBA) Slower production rates |
Our Base Model | Medium-scale production, roofing/siding | PLC-based control (ISO 13849 compliant) ▲1 High-grade steel (ASTM A1011) Rolling thickness: 0.3-0.8mm ▲1 380V input | Enhanced precision (±0.05mm tolerance) Programmable settings for profiles | Higher upfront cost than industry standard Requires basic operator training |
Our Advanced Model | High-volume, complex projects | Dual-axis PLC with touchscreen ▲2 Stainless steel (ASTM A240) Rolling thickness: 0.2-1.0mm ▲2 380V/440V dual voltage ▲1 | Full automation (reduces labor by 40%) Real-time error detection | Highest cost tier Requires advanced operator certification |
Hydraulic Roll Formers | Heavy industrial use (thick materials) | Hydraulic system (50+ tons pressure) Steel (ASTM A36) Rolling thickness: 0.5-1.2mm ▲1 380V input | High forming force for thick materials (up to 1.2mm) Consistent profile quality | High energy consumption (2.5x baseline) Complex maintenance |
Mechanical Roll Formers | Small workshops, light-duty tasks | Mechanical drive system (low maintenance) Basic steel (ASTM A36) Rolling thickness: 0.4-0.7mm 380V input | Cost-effective (30% cheaper than PLC systems) No hydraulic fluid required | Limited profile customization Lower precision (±0.2mm tolerance) |
Fully Automated Systems | Large-scale manufacturing facilities | AI-driven monitoring + IoT integration ▲3 High-strength steel (ASTM A533) Rolling thickness: 0.2-1.5mm ▲3 380V input | Unmanned operation (24/7) Error reduction by 90% High throughput (120 profiles/hr) | Expensive (2x cost of Our Advanced) Requires IT infrastructure |