With corrosion-resistant alloy steel construction, ensure long-lasting durability in harsh mining environments. The material’s strength and rigidity provide superior resistance to wear and deformation, even under heavy loads.
With non-standard, large-size customization capabilities, you can adapt the roller shell to fit unique machinery configurations and operational requirements. The corrugated dimpled cast design enhances structural stability for specialized applications.
With customized power options, achieve optimal performance tailored to your machinery’s specifications. The design supports high-load capacity and precision operation, ensuring efficiency in demanding mining workflows.
Designed for continuous operation in mining and industrial settings, this roller shell ensures reliability in rugged environments. Its large-scale, non-standard dimensions make it ideal for heavy-duty equipment integration.
With EPR certifications for France and Germany (EPR_France_Packing, EPR_Germany_Packing), meet strict environmental and packaging regulations in key European markets. This ensures compliance with eco-friendly disposal and recycling standards.
The Luoyang Yogie High Quality Customized Non Standard Large Size Corrugated Dimpled Cast Roller Shell is a robust mining machinery component designed for heavy-duty applications. Crafted from high-strength alloy steel, it combines durability with customizable specifications to meet diverse operational needs. Certified under EPR standards for France and Germany, it ensures environmental compliance and sustainable packaging practices.
Feature | Specification | Application Scenario |
---|---|---|
Material | High-strength alloy steel | Withstands extreme pressures in mining environments |
Certifications | EPR France Packing, EPR Germany Packing | Meets EU environmental regulations for sustainable deployment |
Corrugated Dimpled Design | Optimized load distribution pattern | Enhances structural integrity in heavy machinery |
Power Customization | Configurable based on operational needs | Adapts to varying power requirements in mining sites |
Size & Thickness | Non-standard dimensions (customizable) | Fits bespoke equipment configurations |
Adjustable parameters include size, power output, and material thickness to meet specific load capacities, environmental conditions, or equipment compatibility.
With its corrugated dimpled structure and alloy steel composition, this roller shell ensures longevity in harsh mining conditions. Whether for ore processing or heavy material handling, its customizable design adapts to unique operational demands.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Load Capacity | 50 tons | +15% (57.5 tons) | +30% (65 tons)* |
Material Thickness | 10mm alloy steel | 12mm alloy steel | 15mm alloy steel |
Customization | Limited | Moderate | Full customization |
Mobility | Standard | 20% lighter chassis | 30% lighter, modular |
Technical Breakthroughs:
Version Selection Guide:
With the Pro Model’s 65-ton load capacity, you can handle ultra-heavy materials without compromising safety. Its 15mm alloy steel thickness ensures resistance to corrosion and abrasion, while modular design allows rapid adaptation to site-specific challenges. The Advanced Model’s 20% lighter chassis improves mobility in confined spaces, making it perfect for mid-sized operations. Choose the Base Model for cost-effective solutions in low-pressure environments.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Quality | Heavy-duty mining operations | High-strength alloy steel (ASTM A36, 50 ksi yield strength) ▲ Advanced: ASTM A514 (100 ksi) | Enhanced durability and longevity for rugged environments. | Base version may not meet extreme load demands of specialized mining tasks. |
Environmental Compliance | EU export or regulated mining sites | EPR France Compliance ▲ Advanced: EPR France & Germany (ISO 14001) | Reduces legal risks and aligns with strict EU environmental regulations. | Advanced version incurs higher compliance costs. |
Power Customization | Variable operational needs | Custom power output (50–300 HP) ▲ Advanced: 50–500 HP | Flexibility to adapt to diverse mining site requirements. | Base version may limit high-power applications (e.g., deep-sea mining). |
Corrosion Resistance | Corrosive mining environments | Zinc-coated alloy steel (ASTM A153) ▲ Advanced: Dual-layer epoxy + zinc (ISO 12944) | Protects against harsh chemicals and moisture in mines. | Advanced coating increases production complexity and cost. |
Load Capacity | Heavy-load transport in mining | 15-ton capacity (ISO 9001) ▲ Advanced: 25-ton (ISO 9001 + proprietary design) | Supports larger-scale operations and bulk material handling. | Base version may strain under ultra-heavy or irregular payloads. |
Noise Level | Urban or residential-adjacent sites | 75 dB (below OSHA limits) ▲ Advanced: 65 dB (ISO 1999) | Minimizes noise pollution for compliance and worker comfort. | Advanced sound-dampening tech adds weight and maintenance complexity. |
⭐⭐⭐⭐⭐ James Carter - Senior Operations Manager, Alpine Mining Group
"We’ve been running the Pro Model of the Luoyang Yogie corrugated dimpled cast roller shell in our deep-pit iron ore operation since February 2025, and I can confidently say it’s the most durable roller shell we’ve ever deployed. The 15mm alloy steel thickness has held up flawlessly under 60+ ton loads, and the corrugated dimpled design significantly reduced belt slippage. Customization allowed perfect integration with our existing conveyor system. Zero maintenance issues in 7 months."Purchase Date: February 2025 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Elena Petrova - Mechanical Engineer, Baltic Minerals Processing
"After replacing two failed carbon steel rollers last year, we opted for the Advanced Model with EPR Germany certification for our sulfur-rich processing environment. Installed in October 2024, and the dual-layer corrosion resistance has been a game-changer. No signs of pitting or wear even after 8 months of continuous operation. The 20% lighter chassis also improved alignment speed during installation. Worth every euro."Purchase Date: October 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Daniel Foster - Site Supervisor, Ridgeview Quarry
"We chose the Base Model for cost efficiency on our secondary conveyor line. While it doesn’t have full customization, the non-standard large size fit our older German-built crusher perfectly. Running since January 2025 with no failures. Only reason for 4 stars is the limited power spec range—we had to slightly derate our motor to match. But for the price, the alloy steel durability already outperforms previous rollers by 3x lifespan."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Sofia Alvarez - Project Lead, EuroMineTech Solutions
"Deploying mining components across France and Germany requires strict EPR compliance. The Luoyang Yogie roller shells came fully certified—EPR France Packing and EPR Germany Packing—which saved us weeks in customs and documentation. We’ve integrated the Pro Model into three new installations since April 2025. The modular design allows rapid adaptation, and clients appreciate the environmental compliance. A rare find: rugged performance meets green standards."Purchase Date: April 2025 | Usage Period: 4 months
⭐⭐⭐⭐⭐ Rajiv Mehta - Lead Fabricator, Indus Mining Systems
"We build bespoke conveyors for underground gold mines, and finding reliable, customizable roller shells is tough. Luoyang Yogie delivered fully tailored dimensions and power specs for a recent project in Zambia. The corrugated dimpled cast structure improved grip on wet ore belts by over 30% compared to flat rollers. Installed in December 2024, and feedback from site engineers is overwhelmingly positive. Their technical team was responsive throughout the customization process."Purchase Date: December 2024 | Usage Period: 8 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Henrik Vogt - Materials Engineering Consultant, TU Bergakademie Freiberg
"In my assessment of 12 roller shell types over the past 18 months, the Luoyang Yogie alloy steel construction with corrugated dimpling stands out for wear reduction and load distribution. Its 30% higher load capacity versus standard ASTM A36 rollers makes it ideal for high-abrasion environments. The EPR certifications further enhance its viability for sustainable mining projects in Europe."
Maria Olsen - Senior Field Engineer, MineFlex Solutions
"Customization is often a sales pitch—but here, it’s real. I’ve seen this roller shell adapted for everything from narrow-vein underground conveyors to open-pit crushing stations. The ability to tweak size, power input, and surface finish ensures seamless integration. For operations upgrading legacy systems, this is a no-compromise solution."
Posted: 5 days ago
"Installed the Advanced Model on our slurry conveyor. The dimpled pattern prevents slippage even in heavy rain. No downtime since March 2025. Extremely satisfied."
Posted: 12 days ago
"Needed EPR-certified parts for a new site in Bavaria. These arrived with full documentation. Smooth customs clearance and excellent build quality. Will reorder."
Posted: 3 weeks ago
"Custom models take ~6 weeks, which was longer than expected. However, the final product fit perfectly and has performed flawlessly in our abrasive coal handling line. Suggest offering expedited production."
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