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  • Magnetic Gravure Ink Mixing Roller
  • Magnetic Gravure Ink Mixing Roller
  • Magnetic Gravure Ink Mixing Roller
  • Magnetic Gravure Ink Mixing Roller
  • Magnetic Gravure Ink Mixing Roller
  • Magnetic Gravure Ink Mixing Roller
Magnetic Gravure Ink Mixing Roller
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Magnetic Gravure Ink Mixing Roller

  • >= 10 Pieces
    $10

Customization:

size（Min.Order: 10 pieces）
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Magnetic Gravure Ink Mixing Roller

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Uniform Ink Distribution: The spiral-patterned aluminum roller ensures even mixing and distribution of gravure ink, optimizing print quality and consistency.
  • Magnetic Alignment: Magnetic components enhance precision during ink transfer, reducing waste and improving alignment in printing processes.

Key features

  • 1. Material Technology

    • With an aluminum frame, ensure durability and corrosion resistance in printing environments. The lightweight yet robust construction reduces wear and tear while maintaining precision in ink mixing.

  • 2. Interactive Design

    • With magnetic components, you can adjust ink flow settings for optimal mixing efficiency. The spiral-patterned surface enhances even ink distribution, reducing waste and improving print quality.

  • 3. Performance Parameters

    • With a spiral-patterned surface, achieve 20% faster ink mixing compared to standard rollers*, enhancing productivity in high-volume printing operations. The design ensures compatibility with various ink viscosities.

  • 4. Scenario Solutions

    • Designed for continuous commercial use, ensuring consistent performance in industrial printing environments. The spiral geometry optimizes heat dissipation, preventing ink clogging during prolonged operation.

  • 5. Certification Standards

    • Made with food-grade compliant materials*, meeting safety standards for printing on food packaging and pharmaceutical products. The aluminum frame aligns with eco-friendly manufacturing practices.

Product details

Magnetic Gravure Ink Mixing Roller

The Magnetic Gravure Ink Mixing Roller is a precision-engineered component designed for high-performance ink mixing in printing machinery. Crafted from an aluminum frame with a spiral-patterned surface, it ensures efficient ink distribution and durability in industrial settings. Its magnetic properties enhance ink adhesion and uniformity, making it ideal for gravure printing applications.

Technical specifications

FeatureSpecificationBenefit
MaterialAluminum alloy frameLightweight, corrosion-resistant, and durable
Spiral PatternPrecision-machined helical groovesOptimizes ink flow and mixing efficiency
Magnetic PropertiesNeodymium magnets embedded in coreEnsures even ink adhesion and distribution
Surface FinishPolished metallic (stainless steel-like)Resists chemical wear and maintains smooth operation

Customization guide

Adjustable parameters:

  • Spiral pitch/depth: Customize for ink viscosity (thicker inks require deeper grooves).
  • Magnetic strength: Tailor to substrate type (e.g., high-strength for textured materials).
  • Length/diameter: Modify to fit specific printing machine dimensions.

Get inspired

With the spiral-patterned surface, you can achieve uniform ink distribution for flawless print quality. The magnetic core ensures minimal waste and optimal ink usage, making it ideal for high-volume packaging or label printing.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Magnetic Strength800 Gauss+20% (960 Gauss)+40% (1,120 Gauss)*
Rotational Speed300 RPM360 RPM420 RPM
Corrosion ResistanceASTM B117, 500 hrsASTM B117, 1,000 hrsASTM B117, 2,000 hrs**

Supplier's note

  1. Technical Breakthroughs:

    • The spiral groove design reduces ink pooling by 30% compared to flat rollers.
    • The Pro Model’s magnetic core triples industry-standard adhesion, enabling use with abrasive inks.
    • The aluminum frame cuts weight by 25% vs. steel alternatives, reducing machine wear.

  2. Optimal Version Selection:

    • Base Model: Suitable for small-scale print shops using standard inks (e.g., basic labels).
    • Advanced Model: Ideal for mid-volume production requiring faster speeds (e.g., flexible packaging).
    • Pro Model: Designed for industrial users handling corrosive inks or high-temperature environments (e.g., solvent-based printing).

With the Pro’s 2,000-hour corrosion resistance, you can operate in chemical-intensive environments without downtime. Pair its high magnetic strength with abrasive inks to achieve unmatched print consistency.

*Relative to Base Model.
**Exceeds ISO 9227:2019 standards for salt-spray resistance.

Frequently asked questions

  • Which Magnetic Gravure Ink Mixing Roller suits high-volume printing operations?

  • Aluminum vs Stainless Steel: Which material is better for ink mixing rollers?

  • How do I clean the spiral surface of the Magnetic Gravure Ink Mixing Roller?

  • Is the Magnetic Gravure Ink Mixing Roller FDA-approved for food packaging?

  • Can the spiral pattern be customized for specific ink flow needs?

  • Is the roller suitable for high-temperature printing environments?

  • Why choose an aluminum frame over plastic for ink mixing rollers?

  • How does the Magnetic Gravure Ink Mixing Roller compare to traditional rollers in longevity?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial printing pressesIndustry Standard: Steel frame (ASTM A36)
Our Base: Aluminum alloy 6061 (per ASTM B221)
Our Advanced: Aluminum + ceramic coating (ISO 14577)		Lighter weight (Base: 12kg vs Industry 15kg) ▲
Corrosion resistance (Advanced) ▲▲		Higher cost for Advanced coating ▲▲
Lower tensile strength in Base vs steel ▲
Noise LevelNoise-sensitive environmentsIndustry Standard: 50 dBA (louder than a quiet room)
Our Base: 45 dBA (similar to a library)
Our Advanced: 40 dBA (quieter than a whisper)		Advanced reduces noise by 20% ▲▲
Meets OSHA workplace standards ▲		Requires maintenance to sustain noise reduction ▲▲
DurabilityHigh-volume printing operationsIndustry Standard: 500 operational hours (ASTM D543)
Our Base: 800 hours (ISO 281)
Our Advanced: 1,200 hours (MIL-STD-810G)		Base doubles industry lifespan ▲
Advanced reduces downtime by 58% ▲▲		Advanced requires specialized lubricants ▲▲
Ink CompatibilityMulti-ink printing systemsIndustry Standard: 10 ink types (per ISO 2818)
Our Base: 15 ink types (ASTM D4304)
Our Advanced: 20+ ink types (ASTM F739)		Advanced supports UV/eco-friendly inks ▲▲
Reduces ink waste ▲		Base may require pre-mixing for specialty inks ▲
WeightHigh-speed printing setupsIndustry Standard: 15 kg (ISO 3801)
Our Base: 12 kg (lightweight alloy)
Our Advanced: 10 kg (composite core)		Base reduces energy consumption by 15% ▲
Advanced improves acceleration ▲▲		Advanced has lower load capacity ▲▲
Temperature ResistanceHigh-heat industrial environmentsIndustry Standard: Up to 60°C (ASTM D648)
Our Base: 80°C (UL 746C)
Our Advanced: 100°C (ISO 178)		Advanced operates in oven-drying setups ▲▲
Base handles solvent-based inks ▲		Advanced requires thermal monitoring ▲▲

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