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Making Machine 100-1000Kg Per Hour Complete Laundry Bar Soap Line Basic Oils and Caustic Soda Saponification

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Soap Cutting: Designed to process 100–1000 kg of soap bars per hour, enabling efficient production for both small-scale and large commercial operations.
  • Customizable Cutting Parameters: Allows adjustment of blade positions and conveyor speed to produce soap pieces in varied sizes, shapes, and thicknesses to meet specific market demands.

Key features

  • 1. Material Technology

  • With a corrosion-resistant metal body, ensure long-lasting durability in industrial environments. ~30% more resistant to wear and tear compared to plastic-based models

  • 2. Interactive Design

  • With a touchscreen interface and multi-program presets, customize soap sizes and shapes effortlessly. Reduces manual adjustments by 40% versus traditional methods

  • 3. Performance Parameters

  • With a 100–1000Kg/h output capacity, achieve high-volume production efficiency. Up to 20% faster than manual cutting systems

  • 4. Scenario Solutions

  • With versatile material handling capabilities, process diverse soap types and sizes for commercial or large-scale operations. Supports continuous 24/7 use for industrial settings

  • 5. Certification Standards

  • With food-grade certification, ensure safety and hygiene compliance for consumer products. Meets international health and safety standards for soap production

Product details

Making Machine 100-1000Kg Per Hour Complete Laundry Bar Soap Line Basic Oils and Caustic Soda Saponification

The Making Machine 100-1000Kg Per Hour Complete Laundry Bar Soap Line is a versatile soap production solution designed for commercial-scale saponification processes. With a capacity of 100–1,000 kg/hour, it automates soap cutting, shaping, and processing while maintaining precision and safety. Its sturdy metal frame, customizable blade systems, and easy-maintenance design cater to diverse production needs, from small batches to large-scale manufacturing.

Technical specifications

FeatureSpecificationBenefit
Machine TypeSoap Making Machine (Saponification)Enables large-scale production of bar soap from basic oils and caustic soda.
Capacity100–1,000 kg/hourMeets high-volume demands for commercial soap production.
Frame MaterialHeavy-duty metalEnsures durability and stability during continuous operation.
Automation LevelSemi-automatic/fully automatic (configurable)Balances precision and operator control for efficient workflow.
Safety FeaturesBlade guards, safety interlock system, emergency stop buttonMinimizes operational risks in industrial environments.
MaintenanceRemovable parts, easy-to-clean surfacesReduces downtime for hygiene compliance and routine upkeep.
Warranty2 yearsGuarantees reliability and post-purchase support.

Customization guide

Adjustable parameters to meet special needs:

  • Blade Positioning: Customize soap bar thickness (2–50 mm) for different product requirements.
  • Die Molds: Swap interchangeable molds to produce rectangular, oval, or specialty-shaped bars.
  • Speed Settings: Optimize conveyor belt speed (0.5–3 m/min) to match production targets.

Get inspired

With this machine’s adaptable design, you can streamline soap production while maintaining quality. Whether crafting delicate floral-shaped soaps for luxury brands or robust industrial bars, its precision cutting and customizable outputs empower businesses to innovate.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Automation LevelSemi-automaticSemi/fully automaticFully automatic
Max Capacity100–500 kg/hour500–800 kg/hour800–1,000 kg/hour
CustomizationBasic blade adjustmentsMulti-shape die optionsFull mold/blade customization
Safety FeaturesStandard guards+Emergency stop sensors+AI-driven safety monitoring
MaintenanceManual cleaningSelf-cleaning moduleAutomated sanitation cycle

Supplier's note

  1. Technical Breakthroughs:

    • Saponification Efficiency: The Pro Model’s advanced mixing chamber reduces curing time by 20% compared to traditional methods.
    • Safety Interlock System: The Advanced Model’s dual-layer guards exceed OSHA standards, preventing 99% of accidental blade exposure.
    • Custom Die Flexibility: The Base Model’s modular design allows rapid mold swaps, cutting setup time by 30%.
  2. Version Selection Guidance:

    • Base Model: Ideal for SMEs or startups with 100–500 kg/hour needs. Its semi-automatic mode ensures cost-effective entry into soap production.
    • Advanced Model: Targets mid-sized manufacturers requiring multi-shape outputs and enhanced safety. The self-cleaning module reduces maintenance costs by 25%.
    • Pro Model: Best for large-scale operations (800–1,000 kg/hour) needing full automation. Its AI-driven safety system and premium stainless steel frame ensure compliance with global food-grade standards.

With the Pro Model’s triple-industry-standard blade durability, you can process abrasive soap materials without downtime. Pair its 1,000 kg/hour capacity with customizable molds to dominate high-demand markets.

Frequently asked questions

  • Which soap cutting machine model suits small-scale production (100-500kg/hour)?

  • How do I clean the blades of a soap cutting machine after use?

  • Can this soap cutting machine handle hard vs. soft soap materials?

  • Are custom soap shapes or sizes possible with this machine?

  • Is the soap cutting machine FDA-approved for food-grade soap production?

  • What safety features does the soap cutting machine include?

  • How does automation improve efficiency in soap production?

  • What warranty and after-sales support do you offer for the soap cutting machine?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Industry Standard Semi-AutomaticSmall to medium-scale producersCapacity: 50–200 kg/h (ISO 9001 certified)
Safety: Basic guards (EN 60204)
Manual sizing (ASTM D543)
Lower cost, easy maintenance, suitable for small batchesLow capacity, limited customization, labor-intensive
Our Base Model (100–500 kg/h)Boutique soap makers, mid-scale factoriesCapacity: 100–500 kg/h (▲100% from Industry Standard)
Semi-automatic presetting (ISO 3801)
Emergency stop (▲ enhanced safety)
Higher output than industry standard, manageable for mid-sized operationsRequires manual input, not ideal for large-scale production
Our Advanced Model (500–1000 kg/h)Large-scale industrial producersCapacity: 500–1000 kg/h (▲100% from Base)
Full automation (ASTM F739)
High-speed conveyor (▲ doubles processing speed)
Maximized capacity, fully automated, ideal for high-volume productionHigh upfront cost, complex maintenance, needs skilled operators
Fully Automatic Production LineMega-factories, global brandsIntegrated saponification + cutting (ISO 9001)
1000+ kg/h (▲200% from Base)
PLC-controlled (▲ full automation)
End-to-end production, ultra-high capacity, minimal laborExtremely expensive, space-intensive, requires specialized maintenance
Manual Cutting ToolsDIY, craft workshopsManual operation (no power)
Adjustable blades (ASTM D543)
Capacity: ≤20 kg/h
Inexpensive, portable, no electricity neededSlow, labor-intensive, limited to small batches
High-Capacity Industrial LinesMega-factories, global brands2000+ kg/h (▲200% from Advanced)
Robotics + multi-stage processing (ISO 3801)
Full automation
Massive output, high consistency, scalable for global demandExtremely costly, requires large infrastructure, high downtime risks

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