Manual Electrostatic Powder Coating Machines | Small workshops, DIY repairs, metal fabrication shops | - Electrostatic charge: 80-100 kV (ASTM D3915 compliant) - Portability: 50 kg (ISO 7094 certified) - Warranty: 1 year (▲ vs industry 6 months) | ▲ Cost-effective ($2,500–$4,000) ▲ Portable for on-site use ▲▲ Reduced overspray (40% less than non-electrostatic) | ▲ Slower production (20 parts/hour) ▲ Requires skilled operator |
Automated Electrostatic Powder Coating Systems | Automotive manufacturing, large-scale production | - Throughput: 100+ parts/hour (▲▲) - Electrostatic: 120 kV (▲▲) - Automation: Conveyor belt integration | ▲▲ High output for mass production ▲▲ Consistent coating quality | ▲▲ High cost ($50,000+) ▲ Requires dedicated facility space |
HVLP (High Volume Low Pressure) Spray Machines | Automotive detailing, furniture finishing | - Spray pressure: 100 psi (▲ lower than airless) - Overspray reduction: 30% (▲) - Liquid coatings only | ▲ Minimal material waste ▲ Ideal for fine detailing | ▲ Not compatible with powder coatings ▲ Slower drying time |
Electrostatic Fluidized Bed Coaters | Heavy-duty coatings (e.g., heat-resistant parts) | - Coating thickness: 0.2–0.5 mm (ASTM D1732 compliant) - No overspray: 100% material utilization (▲▲) | ▲▲ Zero waste for cost efficiency ▲▲ Thick, durable coatings | ▲ Limited to heat-resistant substrates ▲ Slow process (batch-based) |
Manual Airless Spray Machines | Exterior painting, large surfaces (e.g., buildings) | - Pressure: 2,000–3,000 psi (▲▲ high pressure) - Coverage: 50 m²/hour (▲▲) | ▲▲ Fast coverage for large areas ▲▲ Minimal setup time | ▲▲ High overspray (20–30%) ▲ Not suitable for delicate surfaces |
Industrial Automated Coating Lines | Automotive assembly lines, mass production | - Throughput: 500+ parts/hour (▲▲▲) - Fully automated: Multi-station integration (▲▲▲) | ▲▲▲ Unmatched efficiency for high-volume production ▲▲▲ Consistent quality | ▲▲▲ Extremely expensive ($200,000+) ▲▲▲ Requires complex maintenance |