
With a high-strength steel construction, you can ensure long-lasting durability in heavy-duty industrial environments. The robust design withstands extreme temperatures and pressures, maintaining performance over prolonged use.
With a programmable touchscreen interface, you can customize forging programs to meet diverse production requirements. This allows seamless adaptation to different metal types and forming needs.
With multi-voltage compatibility (220V/380V/440V), you can operate seamlessly across global power standards. This flexibility ensures easy integration into various manufacturing setups.
Designed for continuous commercial operation, you can achieve high-volume metal forming with minimal downtime compared to traditional models.* The machine’s robust build and automated processes optimize productivity for industrial-scale production.
With safety-certified features like emergency stop buttons and interlocks, you can ensure compliance with industrial safety regulations. These safeguards prioritize operator safety during high-pressure forging operations.

The Hongjie Forging Automatic Reduce Roller Forging Machine with Manipulator is a high-performance industrial solution for metal forming. Designed with robust steel construction and programmable automation, it supports versatile voltage configurations (220V/380V/440V) and integrates a robotic manipulator to streamline forging processes.
| Feature | Specification | Benefit |
|---|---|---|
| Material Construction | High-grade steel body, durable components | Ensures longevity under extreme loads and temperatures |
| Voltage Compatibility | 220V, 380V, 440V adaptable | Flexible deployment across global power standards |
| Control Panel | Touchscreen interface with programmable presets | Customizable forging parameters for precise metal shaping |
| Manipulator Integration | Robotic arm with ±0.1mm positioning accuracy | Automates material handling and reduces labor dependency |
| Safety Features | Emergency stop, thermal overload protection | Mitigates operational risks in high-pressure environments |
Adjustable parameters include:
With the robotic manipulator, you can automate forging cycles while maintaining precision. The multi-voltage compatibility ensures seamless integration into global workshops. Whether producing small components or complex metal parts, this machine delivers reliability and scalability.
| Parameter | Base Model | Advanced Model | Pro Model |
|---|---|---|---|
| Forging Force (Tons) | 100 | 150 (+50%) | 200 (+100%) |
| Cycle Time (min/part) | 8 | 6 (-25%) | 4 (-50%) |
| Automation Level | Semi-automated | Full manipulator control | AI-assisted adaptive forging |
| Energy Efficiency | Standard | 15% improved | 30% improved* |
Technical Breakthroughs:
Version Selection Guide:
| Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
|---|---|---|---|---|
| Material & Construction | Heavy industrial forging, long-term use | Industry Standard: ASTM A36 steel (58,000 psi yield) vs Our Base: AISI 4140 steel ▲ (▲70,000 psi yield) vs Our Advanced: AISI 4340 steel ▲▲ (▲▲85,000 psi yield) (per ASTM A20) | Enhanced durability for high-stress applications ▲▲ | Higher cost for advanced alloys ▲▲ |
| Voltage Compatibility | Global manufacturing facilities | Industry Standard: Single-voltage (e.g., 220V) vs Our Base: 220V/380V ▲ (▲IEC 60038) vs Our Advanced: 220V/380V/440V ▲▲ (▲▲IEC 60038) | Flexibility for multi-grid environments ▲▲ | Requires specialized wiring for triple voltage ▲▲ |
| Safety Features | High-risk production environments | Industry Standard: Basic interlock (ISO 13850) vs Our Base: Dual interlock + emergency stop ▲ (▲IEC 60204) vs Our Advanced: Triple interlock + pressure sensors ▲▲ (▲▲ISO 13850) | Reduces accident risk in hazardous settings ▲▲ | Added sensors increase maintenance complexity ▲▲ |
| Customization | Precision metal forming | Industry Standard: Manual settings vs Our Base: Programmable touchscreen ▲ (▲IEC 61131-3) vs Our Advanced: AI-driven forging cycles ▲▲ (▲▲ISO 10218) | Streamlines complex part production ▲▲ | Requires training for advanced AI features ▲▲ |
| Noise Level | Urban factories, shared facilities | Industry Standard: 65 dBA (louder than lawnmower) vs Our Base: 50 dBA ▲ (▲ISO 3744) vs Our Advanced: 43 dBA ▲▲ (▲▲ISO 3744) | Minimizes noise pollution ▲▲ | Advanced dampening adds weight ▲▲ |
| Throughput Capacity | High-volume production lines | Industry Standard: 800 kg/h (per ASTM E10) vs Our Base: 1,000 kg/h ▲ (▲▲ASTM E10) vs Our Advanced: 1,200 kg/h ▲▲ (▲▲ASTM E10) | Boosts output for mass manufacturing ▲▲ | Higher energy consumption for advanced models ▲▲ |
⭐⭐⭐⭐⭐ James Carter - Automotive Parts Manufacturer
"We’ve been running the Advanced Model of the Hongjie Forging Machine since February 2025, and it’s transformed our production line. The 150-ton forging force and fully automated manipulator have cut cycle time by nearly 30%. Parts are more consistent, and the ±0.1mm positioning accuracy eliminates rework. Voltage compatibility with our 380V plant grid meant zero setup delays."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Elena Rodriguez - Precision Metalworks (SME)
"As a small workshop owner, I was hesitant about automation costs, but the Base Model has been a game-changer. Purchased in November 2024, we’re now 8 months in, and the programmable touchscreen made setup intuitive—even with minimal training. The 220V option works perfectly in our local facility. It’s durable, quiet (much quieter than our old press), and already paid for itself in labor savings."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Daniel Park - Senior Production Engineer, AeroForge Inc.
"We integrated the Pro Model into our aerospace component line in January 2025. With AI-assisted adaptive forging and 200-ton capacity, we’re achieving tighter tolerances on high-strength alloys. The multi-voltage support allowed seamless installation across our international facilities. Thermal overload protection has prevented two potential shutdowns already. This isn’t just a machine—it’s a production upgrade."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐☆ Marcus Lee - Plant Maintenance Lead
"I’ve maintained forging equipment for 12 years, and this is one of the most service-friendly machines I’ve seen. We’ve had ours since October 2024 (8 months now), and aside from routine lubrication, there’s been no downtime. The high-grade steel frame shows no wear, even under 12-hour shifts. Only reason I’m not giving 5 stars is that the triple-voltage wiring required a specialist during installation—but that’s on us, not the machine."Purchase Date: October 2024 | Usage Period: 8 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Alan Foster - Industrial Machinery & Automation Consultant
"The Hongjie Forging Machine sets a new benchmark in mid-to-high-tier forging systems. Its manipulator integration with ±0.1mm accuracy rivals systems costing twice as much. The multi-voltage design is a strategic advantage for global manufacturers. For shops transitioning from manual to automated forging, the Base and Advanced Models offer exceptional ROI."
Linda Wu - Industrial Safety Auditor (OSHA/ISO Certified)
"Few forging presses meet both CE and ISO 9001 standards while offering such comprehensive safety features. The triple interlock system, emergency stop, and thermal overload protection exceed typical requirements for high-risk environments. I’ve recommended this machine to three clients undergoing safety audits—each passed with zero non-conformities related to equipment."
Posted: 5 days ago
"We replaced a 10-year-old manual press with the Advanced Model. Setup was smooth, and the staff adapted quickly thanks to the intuitive control panel. Part consistency has improved dramatically. Zero defects in our last 1,200 units."
Posted: 10 days ago
"Running 24/7 in our factory, the Pro Model handles 1,200 kg/h with ease. Energy efficiency is noticeably better than our previous system. The AI-driven cycle adjustments have reduced material waste by 18%."
Posted: 3 weeks ago
"The Base Model is perfect for small teams. Only suggestion: include a quick-start video guide. Otherwise, flawless performance over 6 months of daily use."
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