Material Composition | High-volume manufacturing, corrosion-prone environments | Industry Standard: Steel (ASTM A36) Our Base: High-carbon steel (ASTM A1011) Our Advanced: Stainless steel 316 (ASTM A240) | ▲ Advanced: 3x corrosion resistance (salt spray test >1000hrs) ▲ Base: 20% lighter than standard steel | Industry Standard: Prone to rust (needs frequent coating) Advanced: Higher cost (+30%) |
Runner System | Mass production of uniform parts | Industry Standard: Hot runner (temperature variability ±5°C) Our Base/Advanced: Cold runner (ISO 294-1, temp stability ±1°C) | ▲ Base/Advanced: 15% material savings due to no heater maintenance Zero temperature drift in critical zones | Industry Standard: 5% higher scrap rate from inconsistent cooling |
Surface Finish | Precision components (e.g., garment tags) | Industry Standard: Matte finish (Ra 1.6μm) Our Base: Polished (Ra 0.8μm) Our Advanced: Mirror finish (Ra ≤0.4μm) | ▲ Advanced: 40% smoother surface for glossy parts Reduced post-machining steps | Advanced: 2x polishing time (+20% cost) |
Shaping Process | Complex plastic part fabrication | Industry Standard: Conventional injection molding (cycle: 60sec) Our Base: Optimized flow paths (50sec) Our Advanced: Dual-cavity injection (40sec) | ▲ Advanced: 33% faster cycle time Double output per mold | Advanced: Requires specialized machinery (+15% setup cost) |
Customization Options | Specialty part production (e.g., buttons) | Industry Standard: Fixed cavity designs Our Base: Modular inserts (ISO 13399) Our Advanced: 3D-printed prototypes + CNC finishing | ▲ Advanced: 50% faster prototyping Supports intricate geometries | Industry Standard: Limited to standard shapes |
Safety Features | Industrial environments with heat risks | Industry Standard: Basic thermal guards Our Base: Overheat alarms (IEC 60204) Our Advanced: Smart sensors + auto-shutoff (ISO 13849) | ▲ Advanced: 0% downtime from overheating Complies with CE safety standards | Industry Standard: 3x higher safety incident risk |