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Medical PCBA for Wearable Health Devices High-Endurance Low-Power Multi-Layer PCB for Real-Time Patient Data Monitoring Systems

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Real-Time Data Monitoring: The high-endurance, low-power multi-layer PCB enables continuous, accurate tracking of vital signs (e.g., heart rate, temperature) for wearable health devices, ensuring reliable patient data transmission.
  • Wireless Communication: Equipped with RF capabilities (via SMA connectors) and Ethernet/USB interfaces, it supports seamless IoT integration for real-time data sharing in healthcare networks.

Key features

  • 1. High-Endurance, Low-Power Multi-Layer PCB Material

  • With a high-endurance, low-power multi-layer PCB design, ensure prolonged operation in wearable health devices without overheating, even under continuous patient monitoring. This material reduces energy consumption while maintaining structural integrity in demanding medical environments.

  • 2. Modular Design with Advanced Connectivity

  • With modular design featuring USB, Ethernet, and RF (4 SMA connectors), seamlessly integrate with diverse medical systems and IoT platforms for flexible deployment. The customizable headers and jumpers enable tailored solutions for specific healthcare applications.

  • 3. Ultra-Low Power Consumption & High-Speed Performance

  • With ultra-low power consumption (~20% lower than standard PCBAs*), extend battery life in wearable devices while maintaining real-time data accuracy. The multi-layer architecture ensures fast signal transmission for critical health monitoring.

  • 4. Robust RF and Networking Capabilities

  • With robust RF and networking capabilities (4 SMA connectors + Ethernet), enable real-time patient data transmission in both clinical and remote monitoring scenarios. Ideal for applications requiring wireless communication and stable network connectivity.

  • 5. Compliance with Medical-Grade Standards

  • With compliance to medical-grade certifications (e.g., ISO 13485), ensure safety and reliability in critical healthcare environments. The power management design meets stringent regulatory requirements for patient safety and device durability.

Product details

Medical PCBA for Wearable Health Devices High-Endurance Low-Power Multi-Layer PCB for Real-Time Patient Data Monitoring Systems

The Medical PCBA for Wearable Health Devices is a high-endurance, low-power multi-layer PCB engineered for real-time patient data monitoring. Designed with robust RF capabilities and modular connectivity, it supports wireless communication, IoT integration, and efficient power management, making it ideal for medical wearables requiring precision and reliability.

Technical specifications

FeatureSpecificationBenefit
ProcessorRISC-V Core (40nm node)Low power consumption with high compute efficiency
ConnectivityUSB Type-A, Ethernet, 4x SMA RF portsSeamless integration with IoT and wireless systems
Power Management2.54mm header, advanced capacitorsStable power delivery for battery-powered devices
RF Performance4 SMA connectors (2.4GHz/5GHz bands)Reliable wireless data transmission for remote monitoring
DurabilityMulti-layer PCB (6-10 layers)Enhanced thermal stability and EMI shielding
MonitoringStatus LEDs and jumper customizationReal-time diagnostics and field adjustments

Customization guide

Adjustable parameters include I/O port configurations, power threshold settings, and RF antenna tuning to meet specialized requirements for clinical or consumer-grade wearable devices.

Get inspired

Leverage this versatile PCB to build next-gen wearable health monitors, from ECG sensors to glucose trackers. Its modular design and low-power architecture ensure longevity in battery-operated systems while supporting real-time data streaming for critical patient care.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
RF Bandwidth2.4GHz2.4GHz + 5GHz2.4GHz/5GHz/6GHz*
Power Efficiency150mW idle120mW idle90mW idle
Layer Count6 layers8 layers10 layers
CertificationsISO 13485ISO 13485 + FCCISO 13485 + CE + FCC

Supplier's note

  1. Technical Breakthroughs:

    • RF Expansion: The Pro Model’s tri-band (2.4/5/6GHz) SMA connectors enable simultaneous wireless data transmission and GPS tracking.
    • Power Optimization: With 30% lower idle power than traditional PCBs, the Pro Model extends wearable battery life to 72+ hours.
    • Modular Design: Customizable jumpers and headers allow rapid prototyping for FDA-approved devices.
  2. Version Selection Guide:

    • Base Model: Ideal for basic patient monitoring (e.g., heart rate sensors) where cost and simplicity are priorities.
    • Advanced Model: Suitable for mid-tier applications needing dual-band RF (e.g., smart inhalers with GPS tracking).
    • Pro Model: Best for high-end devices requiring 5G compatibility or multi-sensor integration (e.g., ICU wearable vital monitors).

With the Pro Model’s 6GHz RF capability, you can stream high-resolution ECG data 20% faster than industry benchmarks. Pair this with its 10-layer PCB for superior signal integrity, ensuring reliable diagnostics in crowded hospital networks.

Frequently asked questions

  • Which Medical PCBA model is best for real-time patient monitoring in wearable health devices?

  • How to clean and maintain a Medical PCBA for Wearable Health Devices to ensure hygiene compliance?

  • What materials are used in Medical PCBA for Wearable Health Devices to ensure durability?

  • Can the Medical PCBA for Wearable Health Devices be customized for IoT integration?

  • Is the Medical PCBA for Wearable Health Devices FDA-approved for clinical use?

  • How does the Medical PCBA ensure long battery life in wearable health monitors?

  • What wireless communication protocols does the Medical PCBA support for real-time data transmission?

  • Does the Medical PCBA include security features for patient data in real-time monitoring systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Power EfficiencyWearable Devices with Long Battery LifeIndustry Standard: 1.2W (IEC 60068-2-26)
Our Base: 0.8W ▲
Our Advanced: 0.5W ▲▲
Extended battery life (48–72 hours) for patient monitoringHigher cost for Advanced due to low-power ICs
RF PerformanceIoT Medical Sensors & Wireless TelemetryIndustry Standard: 2.4GHz (FCC Part 15 Class B)
Our Base: 5GHz ▲
Our Advanced: Dual-band (2.4/5GHz) ▲▲
Reduced latency in real-time data transmission (≤50ms)Requires FCC/CE certification for multi-band operation
DurabilityHarsh Environments (Hospitals/Field Use)Industry Standard: 1,000 thermal cycles (IPC-6012)
Our Base: 2,000 cycles ▲
Our Advanced: 3,000 cycles ▲▲
Withstands extreme temperatures (-40°C to +85°C) (MIL-STD-810G)Heavier build for Advanced versions may limit portability
Data Transmission SpeedReal-Time Patient Monitoring SystemsIndustry Standard: 100Mbps (IEEE 802.3)
Our Base: 250Mbps ▲
Our Advanced: 1Gbps ▲▲
Supports high-resolution ECG/EEG data streaming (≤1% packet loss)Requires upgraded network infrastructure for Advanced speeds
Thermal ManagementHigh-Performance Embedded SystemsIndustry Standard: 70°C max (JEDEC JESD22-A108)
Our Base: 60°C ▲
Our Advanced: 50°C ▲▲
Prevents overheating in continuous-use scenarios (e.g., ICU devices)Advanced cooling may add bulk to compact wearable designs
Connectivity OptionsMulti-Protocol Medical DevicesIndustry Standard: 2 ports (USB/Ethernet)
Our Base: 4 ports ▲
Our Advanced: 6 ports ▲▲ + Bluetooth 5.0
Flexible integration with EHR systems and peripheral devicesMore ports increase complexity of firmware management

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