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  • Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower
  • Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower
  • Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower
  • Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower
  • Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower
  • Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower
Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower

Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower

  • 1 - 9 Sets
    $1,000
  • 10 - 99 Sets
    $900
  • >= 100 Sets
    $700
View product details

Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Efficient Distillation Separation: Designed to facilitate precise vapor-liquid contact in distillation towers, enabling the separation of liquid mixtures through bubble cap trays.
  • Material Durability: Constructed from corrosion-resistant stainless steel or cost-effective carbon steel to withstand harsh chemical environments and high-pressure conditions.

Key features

  • 1. Corrosion-Resistant Material Technology

    • With stainless steel and carbon steel construction, ensure durability in harsh chemical environments.

  • 2. Modular Interactive Design

    • With a customizable mounting system featuring pre-drilled holes, allows seamless integration into diverse distillation setups.

  • 3. Enhanced Distillation Efficiency

    • With optimized bubble cap geometry, achieve up to 20% higher vapor-liquid contact efficiency compared to traditional trays.

  • 4. Continuous Industrial Reliability

    • Designed for 24/7 operation in high-pressure chemical processing environments, maintaining performance under extreme conditions.

  • 5. Compliance with Industrial Standards

    • Constructed with materials meeting industry safety requirements for chemical processing, ensuring reliable performance in corrosive applications.

Product details

Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower

The Metallic and Plastic Column Internals Bubble Cap Tray for Distillation Tower is a robust industrial component engineered for chemical processing applications. Constructed from corrosion-resistant stainless steel or cost-effective carbon steel, it combines durability with customizable design to meet diverse operational demands.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionStainless Steel / Carbon SteelCorrosive chemical environments / General industrial use
Heat DissipationRibbed cylindrical componentsHigh-temperature distillation processes
Warranty1-year standard warrantyEnsuring long-term reliability in demanding operations
Mounting SystemModular screw-based assemblyCustom installation in varied equipment setups

Customization guide

Adjustable material selection (stainless steel for corrosive resistance, carbon steel for cost efficiency) and customizable mounting hole configurations to meet specific spatial or functional requirements.

Get inspired

With its ribbed design and corrosion-resistant materials, this tray optimizes heat management and longevity in distillation towers. Whether handling aggressive chemicals or high-temperature processes, its modular structure adapts to your system’s unique needs.

Choose your model

ParameterBase Model (Carbon Steel)Advanced Model (Stainless Steel)Pro Model (Stainless Steel + Coating)
MaterialCarbon SteelStainless Steel 304Stainless Steel 316 + PTFE Coating
Corrosion ResistanceModerate (pH 5–9)High (pH 2–12)Superior (pH 1–14)
Max Temp. Rating300°C350°C+30% 400°C*
Warranty1 year1 year2 years

Supplier's note

  1. Technical Breakthroughs:

    • Material Flexibility: Carbon steel offers cost efficiency for general use, while stainless steel variants (304/316) provide corrosion resistance up to pH 14.
    • Heat Dissipation Ribs: Reduce thermal stress by 20% compared to flat-surface designs, extending equipment lifespan.
    • Modular Mounting: Enables 30% faster installation adjustments than industry-standard fixed-tray systems.

  2. Optimal Version Selection:

    • Base Model: Ideal for facilities with non-corrosive environments (e.g., water treatment) requiring budget-friendly solutions.
    • Advanced Model: Suitable for chemical plants handling mild acids/bases (e.g., pH 2–12) where durability outweighs cost.
    • Pro Model: Recommended for extreme conditions (e.g., petrochemical refining) needing triple the industry-standard chemical resistance and heat tolerance up to 400°C. Pair its PTFE coating with high-viscosity fluids to minimize fouling.

*Compared to industry benchmarks.

Frequently asked questions

  • Which Bubble Cap Tray model suits chemical processing plants with high corrosion risks?

  • Stainless Steel vs Carbon Steel: Which Bubble Cap Tray material is better for harsh chemical environments?

  • How to clean and maintain a Distillation Tower Bubble Cap Tray?

  • Can Bubble Cap Trays be customized for specific distillation tower dimensions?

  • Is the Bubble Cap Tray material FDA or corrosion-resistant certified?

  • How does the Bubble Cap Tray's design ensure longevity in distillation processes?

  • What does the 1-year warranty cover for Bubble Cap Trays?

  • Which industries benefit most from using Stainless Steel Bubble Cap Trays?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHarsh chemical environments- Industry Standard: Carbon Steel (AISI 4140)
- Our Base: Carbon Steel (AISI 4140)
- Our Advanced: Stainless Steel 316L (ASTM A276)▲		Advanced: Resists pitting in chloride environments (ASTM A276)
Base: Cost-effective for standard applications		Base: Limited corrosion resistance in extreme conditions
Advanced: Higher upfront cost
Corrosion ResistanceAcidic/caustic chemical processing- Industry: Passes NACE MR0175 for sulfuric acid
- Base: Passes NACE MR0175▲
- Advanced: Passes NACE MR0175 + ASTM G48 (chloride resistance)▲▲		Advanced: Withstands 50+ chemical exposures (ASTM D543)
Base: Meets basic corrosion standards		Base: Fails in highly corrosive environments
Advanced: Requires specialized maintenance
Pressure RatingHigh-pressure distillation systems- Industry: 150 psi (ASME B16.34)
- Base: 150 psi
- Advanced: 300 psi▲ (ASME B16.34)		Advanced: Supports high-pressure industrial processes
Base: Suitable for standard applications		Base: Risk of failure in extreme pressure scenarios
Advanced: Heavier construction may require reinforcement
Operational EfficiencyEnergy-efficient distillation- Industry: 85% efficiency (ISO 50001)
- Base: 85%
- Advanced: 92%▲ (ISO 50001)		Advanced: Reduces energy costs by 15%
Base: Meets industry energy benchmarks		Base: Higher long-term operational costs
Advanced: Requires precise installation for optimal performance
WeightLightweight installation requirements- Industry: 200 kg/m² (ISO 9001)
- Base: 220 kg/m²
- Advanced: 180 kg/m²▲ (aluminum alloy)		Advanced: Easier to install in lightweight structures
Base: Robust for heavy-duty use		Base: Requires stronger support structures
Advanced: Aluminum may corrode without coating
WarrantyLong-term operational reliability- Industry: 1 year
- Base: 1 year
- Advanced: 3 years▲		Advanced: Extended coverage for critical systems
Base: Standard protection for routine use		Base: Limited post-installation support beyond 1 year
Advanced: Requires documented maintenance records

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