Mould Material Composition | High-strength washing machine components | Industry: Plastic-only (30 MPa ASTM D638) Base: Plastic+Steel (45 MPa ▲) Advanced: Reinforced Steel Core (60 MPa ▲▲) (ASTM D638 tensile strength) | Enhanced durability for heavy-duty parts. Base: 50% stronger than industry. Advanced: 100% stronger than industry. | Higher cost for steel components; requires specialized tooling. |
Certification Standards | International compliance | Industry: Basic CE certification Base: EPR Germany Packing Advanced: RoHS + EPR ▲ (IEC 62321 hazardous substance compliance) | Advanced meets EU recycling (EPR) and RoHS safety standards. Base ensures German packing regulations. | Advanced requires additional testing and documentation. |
Injection Moulding Process | Mass production of precise plastic parts | Industry: Cold Runner (25% material waste) Base: Hot Runner (15% waste ▲) Advanced: Dual-Zone Hot Runner (5% waste ▲▲) (ISO 2768-m tolerance) | Advanced reduces material waste by 80% vs industry. Base cuts waste by 40%. | Hot runner systems demand higher energy and maintenance. |
Runner System | Minimizing material waste | Industry: Cold Runner (±5°C temp variance) Base: Hot Runner (±3°C ▲) Advanced: Dual-Zone Hot Runner (±1°C ▲▲) (ISO 9283 speed rating) | Advanced ensures ±1°C uniformity for defect-free parts. Base improves consistency by 40%. | Requires skilled technicians for calibration. |
Shaping Mode | Complex geometries for washing machine drums | Industry: Standard Injection (25s cycle time) Base: Precision Injection (20s ▲) Advanced: High-Speed Injection (15s ▲▲) (EN 60312 capacity standard) | Advanced cuts cycle time by 40% vs industry. Base improves speed by 20%. | High-speed may increase energy use by 15%. |
Weight Capacity | Twin-tub washing machine moulds | Industry: 7kg Single Tub (EN 60312) Base: 8kg Twin Tub ▲ Advanced: 9kg Twin Tub ▲▲ (ISO 3801 GSM verification) | Advanced supports 28% larger loads than industry. Base offers balanced twin-tub design. | Requires reinforced structural design for Advanced models. |