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OEM ODM Factory Customize 50-1000 Liter Plastic diesel Fuel tank for Car Kit Truck Roto Molding

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Diesel Storage & Transportation: Designed to safely store and transport diesel fuel for vehicles, machinery, and industrial applications using roto-molding technology for seamless integration into car kits, trucks, and other equipment.
  • Customizable Capacity: Offers flexible volume options from 50 to 1000 liters to meet diverse storage needs, ensuring compatibility with both small-scale and large-scale operations.

Key features

  • 1. Durable Rotomolded Construction

  • With a corrosion-resistant rotomolded plastic body, you can ensure long-term durability for harsh environmental and chemical exposure. This seamless, impact-resistant design outperforms welded steel tanks by eliminating weak seams and reducing maintenance needs.*

  • 2. Customizable Port Configuration

  • With modular port and hole placements, you can adapt the tank to fit specific vehicle or system requirements, offering greater flexibility than rigid, pre-fixed fuel tank designs.*

  • 3. Scalable Capacity for Versatile Use

  • With a 50–1000 liter capacity range, you can meet diverse fuel storage needs—from compact car kits to heavy-duty trucks—offering 30% more volume scalability than standard molded tanks.*

  • 4. Commercial-Grade Performance

  • With reinforced structural integrity and pressure resistance, you can safely handle continuous diesel storage and transport in industrial or commercial settings, unlike lightweight consumer-grade containers.*

  • 5. Safety-Compliant Design

  • With a leak-proof, flame-retardant plastic material, you can comply with strict fuel storage safety standards, ensuring reliability in high-risk environments.*

Product details

OEM ODM Factory Customize 50-1000 Liter Plastic diesel Fuel tank for Car Kit Truck Roto Molding

Our OEM/ODM customizable plastic diesel fuel tanks are engineered for durability and versatility, designed to meet the rigorous demands of automotive, trucking, and industrial applications. Constructed using rotomolding technology, these tanks offer seamless integration into car kits, trucks, or custom systems. With capacities ranging from 50 to 1000 liters, they are ideal for fuel storage, transportation, or emergency response scenarios.

Technical specifications

FeatureSpecificationBenefit
MaterialHigh-Density Polyethylene (HDPE)Corrosion-resistant, UV-stable, lightweight
Capacity Range50–1000 litersScalable solutions for diverse needs
CertificationsUN/DOT-approved, RoHS compliantSafe for global transportation and storage
Port ConfigurationCustomizable fill/drain ports + ventsAdaptable to system integration needs
Temperature Range-20°C to +80°CReliable performance in extreme climates

Customization guide

Adjustable port locations, tank dimensions, and material thickness to meet specific requirements such as:

  • Custom ports: Add or reposition ports for seamless system integration.
  • Material reinforcement: Thicker walls for high-pressure applications.
  • Color/finish: Non-standard colors or anti-static coatings.

Get inspired

With modular design and rotomolded construction, these tanks excel in harsh environments. For example, a 500L tank with reinforced ports can be mounted on a delivery truck for on-demand fuel distribution, while a 1000L industrial-grade tank provides emergency backup for remote machinery.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity50–200 L200–500 L500–1000 L
Wall Thickness4 mm6 mm (+50%)8 mm (+100%)*
Pressure Resistance0.3 bar0.5 bar (+67%)0.8 bar (+167%)
CertificationsUN/DOTUN/DOT + FMVSSUN/DOT + ADR/IMO

Supplier's note

  1. Technical Breakthroughs:

    • Material Innovation: HDPE ensures chemical resistance 30% superior to traditional polyethylene, safeguarding against diesel degradation.
    • Port Customization: Pre-molded threaded ports enable 20% faster assembly than bolt-on alternatives.
    • Certification Compliance: Pro Model meets ADR/IMO standards, enabling cross-border transport of hazardous materials.
  2. Version Selection Guide:

    • Base Model: Ideal for small workshops or light-duty trucks needing cost-effective storage (e.g., farm equipment).
    • Advanced Model: Perfect for medium-sized fleets requiring pressure resistance for pump systems (e.g., construction vehicles).
    • Pro Model: Designed for heavy-duty industries like oil & gas, where extreme capacity and regulatory compliance are critical.

With the Pro Model’s 0.8 bar pressure resistance, you can safely integrate high-flow pumps for rapid fuel distribution. Pair this with its UV-stable HDPE material to ensure longevity in outdoor storage. For customization needs, the Advanced Model’s modular ports allow seamless integration into existing truck systems, reducing downtime.

Frequently asked questions

  • Which model of diesel fuel tank suits compact cars vs trucks?

  • How to clean and maintain a rotomolded plastic diesel fuel tank?

  • Plastic vs Metal Fuel Tanks: Which is better for diesel storage?

  • Can I customize port sizes or add fittings to the fuel tank?

  • Is the plastic fuel tank compliant with environmental regulations?

  • Are rotomolded diesel tanks suitable for off-road vehicles?

  • What safety features ensure the fuel tank's leak-proof design?

  • Does the fuel tank come with installation hardware for trucks?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial Storage, TransportationIndustry: HDPE (20MPa tensile) ▲ Base: Reinforced HDPE (25MPa) ▲ Advanced: UV-resistant HDPE (30MPa) (ASTM D638)Base offers 25% stronger structure; Advanced resists UV degradation for outdoor useAdvanced material adds 15% cost
Capacity RangeFleet Logistics, Construction SitesIndustry: 50-500L ▲ Base: 50-800L ▲ Advanced: 50-1000L (Customizable via modular design)Base supports mid-sized trucks; Advanced accommodates large tankersLarger capacities require more storage space
Leak ResistanceHazardous Material TransportIndustry: 1.5 bar (EN 12285) ▲ Base: 2.0 bar ▲ Advanced: 2.5 bar (Passed 3-hour pressure test)Base reduces spill risks by 33%; Advanced withstands extreme pressuresAdvanced requires specialized installation
Temperature ToleranceArctic Exploration, Desert OperationsIndustry: -20°C to +60°C ▲ Base: -30°C to +70°C ▲ Advanced: -40°C to +80°C (ISO 17836)Base operates in colder climates; Advanced handles extreme tempsAdvanced needs thermal management systems
Customization OptionsEmergency Response VehiclesIndustry: 2-4 ports ▲ Base: 4-6 ports ▲ Advanced: 6-8 ports (Quick-connect fittings included)Base adds flexibility; Advanced supports complex piping systemsMore ports increase maintenance complexity
Safety ComplianceRegulated Industries (Oil & Gas)Industry: FMVSS 301 ▲ Base: FMVSS + ISO 14667 ▲ Advanced: FMVSS + ISO + ATEX Zone 2 (Explosion-proof rating)Base meets international standards; Advanced certified for hazardous zonesAdvanced requires additional safety training

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