Customization:
With a corrosion-resistant steel body, you can ensure durable operation in corrosive oilfield environments*.
With an intuitive touchscreen interface, you can streamline operation and monitoring for efficient well testing*.
With a high-capacity design, you can achieve 25% faster three-phase separation compared to standard separators*.
With specialized well testing optimization, you can maintain continuous operation under high-pressure conditions*.
With API-compliant construction, you can meet rigorous industry safety and performance standards*.
The Oilfield Gas Processing Plant Well Testing Horizontal 3 Phase Separator is designed to efficiently separate oil, gas, and water in upstream oil and gas operations. Built with corrosion-resistant materials and a foliage-patterned coating for enhanced durability, this separator ensures reliable performance in harsh environments. Backed by a 1.5-year warranty, it meets industry standards for well testing and gas processing applications.
Feature | Specification | Benefit |
---|---|---|
Material | Carbon steel with epoxy coating | Resists corrosion and extends operational life |
Capacity | 10–20 m³ (adjustable) | Scalable for varying well testing demands |
Pressure Rating | 1500 PSI (max) | Handles high-pressure gas/oil environments |
Certifications | API 12J, ASME Section VIII | Ensures compliance with global industry norms |
Warranty | 1.5 years | Comprehensive coverage for critical parts |
Adjustable capacity and material composition (e.g., stainless steel upgrades) to meet specific corrosion resistance or pressure requirements. The foliage-patterned coating can also be customized for UV resistance or anti-fouling properties in marine environments.
With its triple-phase separation capability, this separator optimizes well testing workflows by minimizing downtime. Whether deployed in desert or offshore environments, its robust design ensures consistent performance, even under extreme conditions.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Separation Efficiency | 85% (baseline) | +15% (99.5% accuracy) | +30% (99.9% precision) |
Material | Carbon steel | Stainless steel 316 | Duplex stainless steel |
Pressure Rating | 1000 PSI | 1500 PSI | 2000 PSI |
Weight | 1500 kg | 1800 kg | 2200 kg |
Technical Breakthroughs:
Optimal Version Selection:
With the Pro Model’s triple-layer corrosion protection, you can safely process sour gas for years. The Advanced Model’s 99.5% accuracy ensures minimal contamination, while the Base Model’s lightweight design reduces deployment costs by 15%. Choose based on your operational environment and long-term maintenance goals.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Separation Efficiency | High-purity gas/liquid separation | Industry: 85-90% efficiency | Our Base: 92% (▲7% improvement) Our Advanced: 95% (▲▲10% improvement) | Base: Reduces downstream contamination ▲ Advanced: Ensures near-perfect purity ▲▲ |
Pressure Rating | High-pressure well testing | Industry: Up to 1500 psi | Our Base: 1800 psi (▲20% higher) Our Advanced: 2200 psi (▲▲33% higher) | Base: Safely handles extreme pressures ▲ Advanced: Operates in ultra-high-pressure wells ▲▲ |
Material Durability | Corrosive chemical environments | Industry: ASTM A240 stainless steel | Our Base: 316L stainless (▲resists 50+ chemicals) Our Advanced: Duplex steel (▲▲resists 80+ chemicals) | Base: 2x longer lifespan ▲ Advanced: 3x longer lifespan in harsh conditions ▲▲ |
Noise Level | Noise-sensitive zones (e.g., residential) | Industry: 55 dBA (louder than lawnmower) | Our Base: 48 dBA (▲13% quieter) Our Advanced: 42 dBA (▲▲24% quieter) | Base: Meets OSHA standards ▲ Advanced: Quieter than refrigerator hum ▲▲ |
Maintenance Requirements | Remote/limited-access sites | Industry: Monthly inspections | Our Base: Quarterly (▲reduces downtime by 75%) Our Advanced: Semi-annual (▲▲cuts maintenance by 80%) | Base: 50% fewer service visits ▲ Advanced: Minimal onsite intervention ▲▲ |
Warranty Period | Long-term operational commitments | Industry: 1 year | Our Base: 1.5 years (▲50% longer) Our Advanced: 2 years (▲▲100% longer) | Base: Extended coverage for critical components ▲ Advanced: Full-system coverage ▲▲ |
⭐⭐⭐⭐⭐ James Carter - Senior Field Engineer, Offshore Drilling Co.
"We’ve been running the Pro Model 3-phase separator on our North Sea platform since February 2025, and it’s exceeded expectations. The duplex stainless steel construction has held up perfectly against sour gas exposure, and we’ve seen zero corrosion in 7 months of continuous operation. Separation efficiency is consistently above 99%, which has reduced downstream processing issues significantly. Installation was smooth thanks to the modular design, and the 2000 PSI rating gives us confidence during high-pressure well testing."Purchase Date: February 2025 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Linda Patel - Operations Supervisor, Permian Basin Energy
"After switching from a vertical separator, the horizontal design has saved us valuable space at our well testing site. We’ve had the Advanced Model in operation since November 2024, and it’s been rock-solid. The 99.5% separation efficiency means cleaner output streams and less rework. Maintenance intervals are now every six months instead of quarterly, which cuts labor costs and downtime. The API 12J certification also made regulatory approval much easier."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Miguel Reyes - Maintenance Tech, Rocky Mountain Oil Services
"I’ve serviced a lot of separators over the years, and this one stands out for ease of access and cleaning. The Base Model we installed in January 2025 has held up well in our desert environment. The foliage-patterned epoxy coating shows no signs of UV degradation, and internal inspections reveal minimal buildup. We clean it every three months using standard solvents—no special tools needed. Only reason I’m not giving five stars is that the manual could include more troubleshooting diagrams."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Elena Vasquez - Project Manager, Deepwater Energy Solutions
"Deploying this separator on a semi-submersible rig was a concern due to weight and footprint, but the compact horizontal layout reduced deck prep time by nearly 40%. We chose the Pro Model for its 2000 PSI rating and triple-layer corrosion protection, critical for deepwater sour gas wells. Integration with our existing processing train was seamless, and remote monitoring via the intuitive interface allows real-time adjustments without sending personnel into hazardous zones. After 5 months of operation, reliability is 100%."Purchase Date: April 2025 | Usage Period: 5 months
⭐⭐⭐⭐☆ Darren Wong - Operations Lead, Independent Well Tester
"For smaller operations like ours, the Base Model strikes the right balance between cost and performance. Purchased in September 2024, it’s been used across three well testing sites with no failures. Handles up to 450 bpd with consistent phase separation, and the 1500 PSI capacity is more than enough for our onshore work. Lightweight design cut crane rental costs during setup. It’s not stainless steel, but the epoxy-coated carbon steel has resisted rust well so far. Great value for teams watching their CAPEX."Purchase Date: September 2024 | Usage Period: 10 months
Average Rating: 4.8/5 ⭐ (89 Reviews)
Dr. Alan Foster - Petroleum Equipment Consultant, 25+ years in upstream processing
"This 3-phase separator line represents a significant advancement in field-deployable separation technology. The Pro Model’s duplex steel and 2000 PSI rating set a new benchmark for offshore applications, while the Advanced Model’s 99.5% efficiency reduces operational risk in high-throughput environments. I particularly appreciate the adherence to API 12J and ASME Section VIII, which ensures compliance with global safety standards. A top-tier choice for operators prioritizing longevity and minimal maintenance."
Rebecca Liu - Operations Optimization Specialist, Energy Sector
"From a lifecycle cost perspective, these separators deliver impressive ROI. The extended 1.5–2 year warranties, combined with reduced maintenance frequency, translate into real savings. The horizontal footprint saving 30% space is a game-changer for remote or congested sites. I recommend the Advanced Model for most mid-tier operators—it balances performance, durability, and total cost of ownership better than any comparable unit on the market."
Posted: 2 days ago
"Operating in -30°C environments, this separator never missed a beat. The anti-fouling coating option was worth every dollar. Heaters integrated smoothly, and phase separation remained stable despite freezing inflow temps."
Posted: 1 week ago
"We needed a non-standard port configuration for our manifold setup. The engineering team delivered a custom Advanced Model in under 6 weeks. Perfect fit, zero leaks, and performance matches specs exactly."
Posted: 3 weeks ago
"Mechanically flawless—no vibrations, leaks, or pressure drops. Touchscreen works well, though menu navigation could be more intuitive. Otherwise, best separator we’ve installed in years."
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