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  • Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber
  • Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber
  • Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber
  • Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber
  • Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber
  • Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber
Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber

Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber

  • 1 - 1 Sets
    $20,000
  • >= 2 Sets
    $19,000

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Yarn Production: Processes waste cotton fibers into high-quality yarn using advanced rotor spinning technology, enabling efficient conversion of recycled materials into usable textile products.
  • Multi-Stage Processing: Integrates a complete spinning production line, from fiber preparation to yarn winding, ensuring seamless automation and consistency in output.

Key features

  • 1. Advanced Rotor Spinning Technology

    • With rotor spinning technology, efficiently convert waste cotton fibers into high-quality yarn with precision and consistency. This method ensures uniform yarn structure and reduced fiber waste compared to conventional open-end spinning systems*.

  • 2. Automated Spindle Systems

    • With fully automated spindle operation, achieve uninterrupted production cycles and minimize manual intervention. The multi-spindle design boosts productivity while maintaining strict quality control standards*.

  • 3. High-Volume Output Capacity

    • With industrial-grade rotor spinning capabilities, process large quantities of waste cotton fiber at speeds up to 30% faster than traditional spinning lines*. Ideal for commercial-scale textile production demands.

  • 4. Versatile Scenario Adaptability

    • Designed for continuous commercial use, this production line ensures seamless integration into industrial textile workflows. Its robust construction supports 24/7 operation for high-demand manufacturing environments.

  • 5. Eco-Friendly Certification Compliance

    • With eco-friendly certification, meet sustainability standards by efficiently recycling waste cotton fibers into usable yarn. Reduces textile waste and aligns with global environmental regulations*.

Product details

Open End Machines Yarn Processing Machine Production Line for Waste Cotton Fiber

The Open End Machines Yarn Processing Machine Production Line is designed for high-volume production of yarn from waste cotton fibers using rotor spinning technology. This industrial solution combines automation, scalability, and sustainability to meet the demands of large-scale textile manufacturing.

Technical specifications

FeatureSpecificationBenefit
Spinning MethodRotor SpinningWith rotor spinning technology, you can achieve high-quality yarn consistency from recycled materials.
Automation LevelFully AutomatedReduces manual intervention, enabling 24/7 operation and minimizing downtime.
Capacity150–300 kg/day (adjustable)With adjustable production capacity, you can scale output to match demand fluctuations.
Material HandlingWaste cotton fibers, blended materialsProcess post-industrial waste into usable yarn, reducing environmental impact.
Energy Efficiency20% lower consumption vs. traditional systemsWith energy-efficient design, you can cut operational costs while maintaining performance.
Safety ComplianceISO 13849-1 CertifiedEnsures compliance with global industrial safety standards for worker protection.

Customization guide

Adjustable production capacity and material blending ratios to meet specific output and sustainability goals. For example, modify yarn count (16–40 Ne) or spindle speed to optimize for eco-friendly fabrics or high-strength industrial textiles.

Get inspired

Transform waste cotton into premium yarn with precision and efficiency. Ideal for manufacturers aiming to boost productivity while adopting sustainable practices.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Yarn Production Speed150 kg/day+20% (180 kg/day)+40% (210 kg/day)*
Energy EfficiencyStandard25% improvement40% improvement
Automation LevelSemi-AutomatedFully AutomatedAI-Driven Automation

Supplier's note

  1. Technical Breakthroughs:

    • Rotor Spinning: Achieves 30% faster yarn formation compared to ring spinning, reducing production time.
    • AI-Driven Automation (Pro Model): Self-optimizes spindle performance, cutting defects by 25%.
    • Waste-to-Yarn Efficiency: Processes 95% of input waste cotton into usable yarn, minimizing material waste.

  2. Version Selection Guide:

    • Base Model: Ideal for SMEs or seasonal production needs (e.g., small-scale textile workshops).
    • Advanced Model: Suitable for mid-sized manufacturers requiring consistent output (e.g., apparel factories).
    • Pro Model: Best for large enterprises needing high-speed, low-defect production (e.g., industrial fabric suppliers). The Pro’s AI-driven system ensures optimal performance even with variable waste fiber inputs.

*Pro Model’s speed exceeds industry benchmarks by 20%, enabling 10% faster turnaround times.

Frequently asked questions

  • Which Open End Machine model is best for processing waste cotton fibers in a medium-scale textile factory?

  • How do I maintain the frothing nozzle of an industrial spinning machine?

  • Rotor Spinning vs. Ring Spinning: Which is better for waste cotton yarn production?

  • Can this spinning production line handle different yarn types besides waste cotton?

  • Is the material used in your spinning machines FDA-approved for medical textiles?

  • What’s the maximum capacity of your Open End Yarn Processing Machine?

  • Are safety features included in the industrial spinning production line?

  • Does this production line reduce environmental impact for textile recycling?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Spinning MethodWaste cotton recycling plants
Industry: Ring Spinning (2.5 denier fibers, ISO 2064)
Base: Rotor (1.5-3.0 denier, ▲)
Advanced: Enhanced Rotor (1.0-3.5 denier, ▲▲)		Handles short fibers efficiently (ideal for waste cotton recycling), reduces raw material waste by 30% (▲▲).Higher energy consumption compared to ring spinning (Base: 2.5 kWh/kg, Advanced: 2.0 kWh/kg).
Processing CapacityLarge-scale textile mills
Industry: 400 kg/h raw material (ISO 9283)
Base: 500 kg/h (▲)
Advanced: 600 kg/h (▲▲)		High throughput for mass production (▲▲ boosts output by 50% vs. industry).Requires significant floor space and infrastructure.
Automation LevelFully automated factories
Industry: 70% automated (IEC 61131-3)
Base: 90% automated (▲)
Advanced: 95% + AI monitoring (▲▲)		Minimizes labor costs (▲▲ reduces downtime by 40%), reduces human errors.Higher initial investment cost (Advanced includes predictive maintenance).
Material CompatibilityMixed fiber waste streams
Industry: Virgin cotton only
Base: 70% recycled fibers (▲)
Advanced: 100% waste cotton (▲▲)		Utilizes low-cost recycled materials (▲▲ cuts raw material costs by 25%).May require pre-sorting of waste fibers for optimal performance.
Energy EfficiencyEnergy-conscious manufacturing hubs
Industry: 3.0 kWh/kg
Base: 2.5 kWh/kg (▲)
Advanced: 2.0 kWh/kg (▲▲)		Lower operational costs over time (▲▲ saves 33% energy vs. industry).Advanced models may have higher upfront costs due to eco-tech components.
Customization OptionsDiverse textile product lines
Industry: Limited to standard yarn types
Base: 10+ yarn weights (▲)
Advanced: Full customization (▲▲)		Flexibility to meet varied market demands (▲▲ supports niche yarn specs).Advanced customization may increase production setup time by 15-20%.

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