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Open Type TOA320 Orbital Pipe to Pipe Weld Head with TIG Welding Powersource IOrbital5000 for Oil and Gas Pipeline Installation

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Orbital Pipe Welding: The TOA322 Orbital Weld Head enables precise, automated TIG welding for pipe-to-pipe connections, ideal for high-strength, leak-proof joints in critical applications.
  • High-Precision Robotic Integration: The robotic arm ensures accurate positioning and movement, enhancing repeatability and efficiency in complex welding tasks.
  • Versatile Power Source: The IOrbital5000 TIG Welding Power Source delivers consistent energy (380V) for stable arc performance, supporting both manual and automated workflows.

Key features

  • 1. Corrosion-Resistant Material Technology

  • With a corrosion-resistant metal body, ensure durability in harsh oil and gas environments, outlasting standard steel components*.

  • 2. User-Friendly Interactive Design

  • With a touchscreen interface and multi-program presets, customize welding parameters 30% faster than traditional models*, reducing setup time for complex pipelines.

  • 3. High-Performance Orbital Welding

  • With 380V power output and orbital welding technology, achieve precise, consistent welds 20% faster than manual TIG methods*, ensuring reliability for critical pipeline joints.

  • 4. Commercial-Grade Scenario Adaptability

  • Engineered for continuous operation in commercial oil and gas installations, deliver uninterrupted performance under heavy-duty conditions, surpassing intermittent-use systems*.

  • 5. Industry-Compliant Certification Standards

  • With ISO 14731 compliance, meet stringent safety and quality requirements for oil and gas infrastructure projects, ensuring regulatory alignment and long-term durability.

Product details

Open Type TOA320 Orbital Pipe to Pipe Weld Head with TIG Welding Powersource IOrbital5000 for Oil and Gas Pipeline Installation

The Open Type TOA320 Orbital Pipe to Pipe Weld Head with TIG Welding Power Source IOrbital5000 is a precision-engineered solution for oil and gas pipeline installation. Combining the TOA320 robotic weld head with the IOrbital5000 TIG power source, this system delivers high-accuracy orbital welding for seamless pipe connections. Built with durable metal alloys (steel/aluminum) and a 380V power rating, it ensures reliability in harsh industrial environments while maintaining strict compliance with industry safety standards.

Technical specifications

FeatureSpecificationApplication Scenario
Weld Head TypeOpen-type TOA320Orbital welding of pipes in oil/gas pipelines
Power SourceIOrbital5000 TIG (380V input)High-precision TIG welding for corrosion-resistant materials
MaterialSteel/Aluminum alloy constructionWithstands extreme temperatures and mechanical stress
Orbital Precision±0.1mm tracking accuracyEnsures defect-free welds in critical joints
PortabilityWheeled mounting frameRapid deployment across construction sites
CertificationISO 15614-1, ASME Section IXMeets global standards for pipeline integrity

Customization guide

Adjustable parameters include welding speed (5–20 mm/s), power output (0–500A), and orbital rotation angle (0°–360°) to accommodate varying pipe diameters (15–42mm) and material thicknesses. Customizable welding modes (e.g., pulsed TIG, manual override) allow tailored solutions for specific alloy types or site constraints.

Get inspired

With the TOA320’s precision and the IOrbital5000’s robust power, you can achieve flawless orbital welds in remote oil fields or high-pressure gas installations. Its modular design adapts to diverse pipeline diameters, ensuring compliance with stringent industry codes while reducing downtime.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Welding Speed5–15 mm/s10–20 mm/s15–25 mm/s
Power Range0–300A0–400A0–500A
Precision Accuracy±0.3mm±0.2mm±0.1mm
PortabilityFixed baseLightweight frameFully wheeled
CertificationsISO 15614-1ISO + API 1104ISO, API, ASME

Supplier's note

  1. Technical Breakthroughs:

    • Pro Model’s ±0.1mm precision reduces post-weld inspection time by 30% compared to traditional methods.
    • IOrbital5000’s 500A output enables faster welding of thick stainless steel pipes (up to 42mm diameter).
    • Wheeled portability cuts setup time by 20% versus fixed-base systems.
  2. Version Selection Guide:

    • Base Model: Ideal for small workshops or low-volume projects requiring basic orbital welding.
    • Advanced Model: Suitable for mid-scale fabrication shops needing faster speeds and API compliance.
    • Pro Model: Mandatory for large oil/gas projects where extreme precision, heavy-duty materials, and multi-certification compliance are critical. For instance, its chemical resistance (from 316L stainless steel components) ensures safe handling of corrosive pipeline fluids, paired with ±0.1mm accuracy to prevent leaks in high-pressure systems.

Frequently asked questions

  • Which orbital welding system suits oil and gas pipeline installation projects?

  • How do I maintain the TOA320 orbital weld head for longevity?

  • What material advantages does the TOA320 weld head offer over standard pipe welders?

  • Can the IOrbital5000 TIG Power Source be customized for specific welding tasks?

  • Is the TOA320/IOrbital5000 system certified for hazardous oil and gas environments?

  • How portable is the IOrbital5000 welding power source for field operations?

  • What voltage compatibility ensures reliability for international oil and gas projects?

  • Does the TOA320 integrate with robotic arms for automated welding?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Orbital Welding SystemsOil & Gas Pipeline InstallationVoltage: 380V (Industry Standard: 220-480V) ▲ (Supports heavy-duty power needs)Base: 380V ensures stable operation in industrial settings.
Advanced: 440V ▲ (Handles extreme environments, e.g., offshore pipelines).
Requires specialized power infrastructure.
Robotic ManipulatorsAutomotive Assembly LinesMaterial: Steel/Aluminum (ASTM A36/A500) ▲ (Twice the durability of plastic arms)Base: ±0.1mm precision (ISO 9283).
Advanced: ±0.01mm ▲ (Ideal for aerospace components).
High initial cost; complex programming for non-experts.
Portable Welding MachinesField Construction SitesMobility: Wheel-Mounted (ISO 7094 compliant) ▲ (Easy relocation vs fixed systems)Base: 120mm/min welding speed.
Advanced: 180mm/min ▲ (Reduces downtime in large projects).
Limited power output compared to stationary units.
High-Precision Assembly SystemsElectronics ManufacturingAccuracy: ±0.01mm (ISO 9283) ▲ (Twice the precision of standard arms)Base: 5kg payload.
Advanced: 10kg ▲ (Handles heavier components).
Requires frequent calibration for micro-scale tasks.
Material Handling SystemsLogistics WarehousingLoad Capacity: 500kg (EN 13015 certified) ▲ (Handles 2x more than manual systems)Base: 1.5m reach.
Advanced: 3m ▲ (Optimized for tall storage racks).
High maintenance costs for advanced models.
Heavy-Duty Welding SolutionsPetrochemical Plant ConstructionWeld Thickness: 8-12mm (AWS D1.1 compliant) ▲ (Exceeds industry standard 6mm)Base: 43 dBA noise ▲ (Quieter than 55 dBA competitors).
Advanced: 38 dBA ▲ (Ideal for urban sites).
Requires certified operators for advanced features.

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