| Tire Cutting Machine | Initial tire size reduction | Cutting Capacity: 400 kg/h (Industry) → 500 kg/h (Base ▲) → 600 kg/h (Advanced ▲▲) (High throughput for large-scale recycling) | ▲ Base: 25% faster than industry; ▲▲ Advanced: 50% faster. Quiet operation (60 dBA, similar to busy traffic). | High energy consumption; requires skilled operation. Warranty: 1 year (Industry: 6 months ▲). |
| Tire Shredder | Breaking down cut tires into fragments | Shred Size: 50mm (Industry) → 25mm (Base ▲) → 10mm (Advanced ▲▲) (Fine particles for downstream processing) | ▲ Base: 50% finer output; ▲▲ Advanced: 80% finer. Consistent particle size improves material quality. | Blade wear accelerates with finer settings; higher maintenance costs. |
| Steel Wire Separator | Separating steel from rubber | Separation Efficiency: 85% (Industry) → 90% (Base ▲) → 95% (Advanced ▲▲) (Minimizes contamination) | ▲ Base: 5% higher purity; ▲▲ Advanced: 10% higher. Recovers 95% of steel for reuse. | Requires frequent calibration; sensitive to input material consistency. |
| Rubber Processing Machine | Converting shredded rubber to powder | Particle Size: 3mm (Industry) → 2mm (Base ▲) → 1mm (Advanced ▲▲) (Finer powder for high-quality products) | ▲ Base: 33% finer output; ▲▲ Advanced: 66% finer. Produces 99.9% pure rubber powder (ISO 17025 certified). | Energy-intensive for fine grinding; slower processing at lower settings. |
| Waste Management System | Managing recycling byproducts | Waste Reduction Rate: 60% (Industry) → 70% (Base ▲) → 85% (Advanced ▲▲) (Reduces landfill dependency) | ▲ Base: 17% less waste; ▲▲ Advanced: 42% less. Automated sorting reduces labor costs. | High upfront investment; requires regular waste audits. |
| Rubber Powder Production Unit | Finalizing rubber powder output | Powder Purity: 80% (Industry) → 85% (Base ▲) → 92% (Advanced ▲▲) (High purity for premium products) | ▲ Base: 6% purer output; ▲▲ Advanced: 15% purer. Meets ASTM D2000 for industrial applications. | Sensitive to moisture; requires controlled storage conditions. |