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  • PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine
  • PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine
  • PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine
  • PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine
  • PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine
  • PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine
PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine

PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine

  • >= 1 Sets
    $137,900

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Material Processing: Designed to extrude high-quality corrugated hollow sheets using polycarbonate (PC) and polypropylene (PP), offering both durability and lightweight properties.
  • Automation & Precision: Equipped with a counter-rotating conical twin-screw extruder (L/D ratio 33:1) for consistent material mixing and efficient sheet formation, ensuring uniform thickness and structural integrity.
  • Multi-Color Customization: Capable of producing sheets in multiple colors simultaneously, enabling versatile applications such as packaging, signage, and decorative panels.

Key features

  • 1. Material Technology

    • With high-grade PP and PC materials, ensure durable and heat-resistant corrugated sheets ideal for industrial and commercial applications. The twin-screw extrusion process (38CrMoAlA alloy screw) enhances material mixing and output consistency compared to single-screw systems*.

  • 2. Interactive Design

    • With fully automated controls and a counter-rotating conical twin-screw system, streamline production without manual oversight. The design allows for precise adjustments to extrusion parameters, reducing downtime by ~20% versus semi-automatic models*.

  • 3. Performance Parameters

    • With a 33:1 L/D ratio twin screw, achieve consistent extrusion and high output speeds. The conical screw design improves material flow, enabling production of sheets up to 30% thicker than standard extruders while maintaining structural integrity*.

  • 4. Scenario Solutions

    • With multi-color production capability, cater to diverse applications like packaging, signage, and decorative items. The system’s color versatility (~20% faster color change than single-color lines*) and material flexibility (PC/PP compatibility) support both small-batch customization and large-scale commercial use.

  • 5. Certification Standards

    • With TÜV certification, ensure compliance with international safety and quality standards. The production line meets food-grade and industrial safety requirements, making it suitable for regulated industries like healthcare and food packaging.

Product details

PC Polycarbonate Hollow Sheet Extrusion Production Line PC PP Hollow Grid Board Manufacturing Machine

The PC Polycarbonate Hollow Sheet Extrusion Production Line is a high-efficiency, fully automated system designed for manufacturing corrugated plastic sheets using PP and PC materials. Equipped with a counter-rotating conical twin-screw extruder, it ensures precise material processing and consistent output. Certified by TÜV, this line supports multi-color production, offering versatility for applications like packaging, signage, and construction materials.

Technical specifications

FeatureSpecificationApplication Scenario
Automation LevelFully automaticHigh-volume industrial production
CertificationTÜV markCompliance with EU safety standards
Extruder TypeTwin-screw (counter-rotating conical)Processing PC/PP for complex geometries
Screw L/D Ratio33:1Enhanced melt homogeneity for PP/PC
Material CompatibilityPP, PCCustomizable sheets for packaging/signs
Voltage380V, 3-phaseStandard industrial power supply
Warranty1 yearFull coverage for critical components

Customization guide

Adjustable parameters for special needs:

  • Color Options: Customize sheet colors to meet branding or design requirements.
  • Screw Design: Modify the twin-screw profile to optimize processing for niche polymers.
  • L/D Ratio: Fine-tune the screw length-to-diameter ratio for specific extrusion precision needs.

Get inspired

With this production line, manufacturers can create lightweight yet rigid corrugated sheets in multiple colors. The twin-screw extrusion ensures uniform material distribution, while automation reduces downtime. Ideal for industries requiring durable, aesthetically versatile plastic sheets—such as packaging, construction, or advertising.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Color CapacitySingle-color batches3-color simultaneous5-color simultaneous
Processing Speed15 m/min+20% faster+35% faster*
Screw MaterialStandard alloyStainless steelPremium 38CrMoALA
Automation LevelSemi-automatedFully automatedAI-monitored

*Compared to industry benchmarks.

Supplier's note

  1. Three Technical Breakthroughs:

    • Twin-Screw Design: The counter-rotating conical twin-screw enables co-processing of PC and PP, achieving material versatility unmatched by single-screw systems.
    • Multi-Color Output: The Pro Model’s 5-color capability reduces production downtime for design-intensive projects (e.g., custom signage).
    • Precision Automation: The AI-monitored Pro Model adjusts extrusion parameters in real-time, reducing defects by 40% versus manual systems.

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs needing cost-effective PP sheet production (e.g., basic packaging).
    • Advanced Model: Suitable for mid-scale manufacturers requiring 3-color flexibility (e.g., promotional materials).
    • Pro Model: Best for high-volume, precision-critical applications (e.g., automotive parts or medical packaging). With its 38CrMoALA screw and 35% faster speed, it outperforms competitors in durability and output.

Example Use Case: The Pro Model’s 5-color capacity paired with AI monitoring allows seamless production of multi-colored architectural panels, cutting production time by 25% compared to traditional lines.

Frequently asked questions

  • Which PC polycarbonate hollow sheet extrusion line suits small-scale manufacturers?

  • How to clean and maintain the frothing nozzle of the twin-screw extruder?

  • PP vs PC for corrugated sheets: Which material is better for outdoor signage?

  • Can this production line make multi-colored corrugated plastic sheets?

  • Is the twin-screw extruder TUV-certified for safety compliance?

  • What’s the daily output capacity of the PC/PP hollow sheet line?

  • How does the corrugated structure enhance sheet durability?

  • What warranty and after-sales support come with the production line?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Twin-Screw ExtrusionHigh-volume corrugated sheet productionCounter-rotating conical twin-screw (L/D 33:1 ▲10% longer than industry standard 30:1)Enhanced material mixing, 20% higher output (▲ vs single-screw systems)Higher upfront cost, requires skilled maintenance (▲20% more complex than basic models)
Dual-Material ProcessingManufacturing PP/PC sheetsProcesses PP and PC (ASTM D790 compliance for both materials)Versatile for industrial and consumer applications (e.g., packaging, signage)Requires thorough cleaning between material switches (▲15% downtime vs single-material lines)
Screw Material StrengthHigh-stress production cycles38CrMoAlA alloy screw (ASTM A276 ▲20% stronger than standard steel screws)30% longer screw lifespan (▲ reduces replacement frequency)25% higher material cost (▲ compared to standard steel screws)
Full AutomationLarge-scale industrial operationsFully automated (ISO 9283 ▲ reduces labor by 40% vs manual systems)Consistent quality, 25% faster production (▲ industry average)Requires trained operators (▲ training costs by 15%)
TUV Safety CertificationCompliance-driven industriesTUV certification (EN ISO 13849 ▲ exceeds basic safety norms)Ensures operator safety, opens doors to regulated markets (e.g., EU)Certification adds 10% to upfront costs (▲ vs non-certified lines)
Color CustomizationPackaging/decorative applicationsSimultaneous multi-color processing (▲30% more color options than standard lines)Meets design needs for branding and aestheticsComplex setup for color transitions (▲10% longer setup time per batch)

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