Automation Level | High-volume production, labor-cost-sensitive industries | - Industry Standard: Semi-automatic (manual setup, ISO 10218-1 compliant) - Our Base: Fully automatic (100% automated extrusion, ISO 10218-1 compliant) - Our Advanced: AI-driven automation (real-time adjustments, ISO 10218-2 compliant) | ▲ Reduces labor costs by 40% ▲▲ Ensures consistent output quality | Higher upfront investment for advanced tiers |
Extrusion Efficiency (Screw L/D Ratio) | Precision manufacturing, quality-sensitive applications | - Industry Standard: 20:1 L/D ratio (basic mixing efficiency) - Our Base: 28:1 L/D ratio (▲) (enhanced material mixing, ASTM D3835) - Our Advanced: 30:1 L/D ratio (▲▲) (optimal flow control, ASTM D3835) | ▲ 20% improvement in material homogeneity ▲▲ 30% faster production cycles | Longer screws increase energy use by 10-15% |
Screw Material Durability | Heavy-duty, long-run production cycles | - Industry Standard: Carbon steel (ASTM A36, 200-hour wear resistance) - Our Base: 38CrMoAlA alloy (▲) (500-hour wear resistance, ISO 683-19) - Our Advanced: Stainless steel 316 (▲▲) (1000-hour wear resistance, ASTM A276) | ▲ 2.5x longer tool life ▲▲ 5x corrosion resistance | Advanced alloys increase material costs by 30-50% |
Material Compatibility | Diverse material requirements (e.g., medical, automotive) | - Industry Standard: Limited to PC only (ISO 10993-5) - Our Base: PC and PA (▲) (ISO 10993-5 & 10993-10) - Our Advanced: PC, PA, and ABS (▲▲) (FDA 21 CFR compliant) | ▲ Supports 2x more materials ▲▲ FDA certification for food-grade applications | Requires additional certifications for non-standard materials |
Energy Efficiency | Cost-sensitive, eco-conscious manufacturers | - Industry Standard: 55 kWh/m (IEC 60038) - Our Base: 48 kWh/m (▲) (14% lower energy use) - Our Advanced: 42 kWh/m (▲▲) (24% lower energy use) | ▲ Reduces operational costs by $0.15/m ▲▲ 30% lower carbon footprint | Advanced models may have higher initial costs |
Warranty & Support | Long-term investment, high-reliability needs | - Industry Standard: 6 months (ISO 9001) - Our Base: 1 year (▲) (ISO 9001 certified) - Our Advanced: 2 years + on-site support (▲▲) (ISO 9001 + ISO 13485) | ▲ 2x longer coverage ▲▲ Priority technical support and spare parts | Higher purchase price for advanced tiers |