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  • PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance
  • PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance
  • PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance
  • PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance
  • PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance
  • PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance
PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance
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PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance

  • 10 - 199 Pieces
    $5
  • >= 200 Pieces
    $3.50

Customization:

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PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Precision Milling: Designed for milling carbide rollers with exceptional accuracy and surface finish, leveraging PCD (Polycrystalline Diamond) coating for superior wear resistance.
  • Multi-Material Compatibility: Capable of processing steel workpieces with ease, thanks to the combination of high-speed steel, carbide, and steel materials in the tool's construction.

Key features

  • 1. Material Technology: PCD Coating for Extreme Wear Resistance

    • With a PCD (Polycrystalline Diamond) coating on a carbide substrate, achieve exceptional wear resistance even in high-demand applications like milling carbide rollers. This combination outperforms traditional carbide tools in longevity and consistency under abrasive conditions*.

  • 2. Interactive Design: Optimized Geometry for Precision Notching

    • With optimized geometry design, ensure precise notching and minimal tool deflection during high-speed operations. The external turning tool’s structure allows for stable cutting in complex steel workpieces, reducing the risk of dimensional inaccuracies.

  • 3. Performance Parameters: 3-5x Longer Tool Life

    • With a 3-5x longer tool life compared to traditional carbide tools*, reduce downtime and increase productivity. The PCD coating maintains sharpness and integrity even when machining hard steel alloys, lowering replacement frequency.

  • 4. Scenario Solutions: Heavy-Duty Steel Machining for Industrial Use

    • Ideal for heavy-duty steel machining in industries like aerospace or automotive, ensuring consistent performance under extreme pressures and temperatures. The tool’s versatility accommodates both precision and aggressive cutting demands.

  • 5. Certification Standards: ISO-Compliant Reliability

    • Complies with ISO 13396 standards for cutting tools, ensuring reliability and safety in industrial applications. The high-speed steel and carbide combination meets rigorous quality benchmarks for durability and precision.

Product details

PCD Notching Tools for Milling Carbide Rollers Has Good Wear Resistance

The PCD Notching Tools for Milling Carbide Rollers are engineered for precision and durability in high-demand machining environments. Featuring a polycrystalline diamond (PCD) coating on a tungsten carbide substrate, these tools excel in wear resistance and thermal stability. Designed for external turning operations on steel workpieces, they combine the strength of high-speed steel and carbide with advanced coating technology to ensure long tool life and consistent performance.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialTungsten carbide substrate with PCD coatingCutting hardened steel, stainless steel, and high-temperature alloys
CoatingPolycrystalline Diamond (PCD)Reduces friction and extends tool life in abrasive materials
GeometryHexagonal inserts with chamfered edgesEfficient chip evacuation in milling operations
Durability50% longer tool life vs. uncoated toolsHeavy-duty machining of carbide rollers
Temperature ResistanceWithstands up to 1000°CHigh-heat environments in metalworking

Customization guide

Adjustable parameters include:

  • Coating Thickness: Optimize for specific material hardness (e.g., thicker coatings for stainless steel).
  • Insert Geometry: Modify edge chamfers for improved chip control in deep-milling applications.
  • Substrate Material: Choose between tungsten carbide grades for varying thermal or abrasion demands.

Get inspired

With PCD-coated tungsten carbide inserts, you can achieve precision milling of carbide rollers while minimizing downtime. The hexagonal design ensures stable cutting forces, while the PCD coating delivers unmatched wear resistance for long-term use in steel machining.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Wear ResistanceIndustry standard+20%+40%*
Thermal StabilityUp to 800°CUp to 950°CUp to 1000°C
Chip Evacuation RateStandard flow20% faster35% faster*
Tool Life100 min150 min250 min

Supplier's note

  1. Technical Breakthroughs:

    • PCD Coating: Triple the wear resistance of traditional carbide tools, enabling prolonged use in abrasive steel applications.
    • Hexagonal Design: Reduces vibration by 25%, improving surface finish on carbide rollers.
    • High-Temperature Substrate: Maintains hardness at 1000°C, outperforming ceramic tools in extreme environments.

  2. Version Selection Guide:

    • Base Model: Ideal for general steel machining with standard tolerances.
    • Advanced Model: Suitable for high-alloy steels requiring extended tool life and moderate thermal demands.
    • Pro Model: Designed for heavy-duty operations involving high-temperature alloys or continuous machining cycles.

*Pro Model certifications exceed ISO 52000-1 standards for tool durability and thermal performance.

Frequently asked questions

  • Which PCD notching tool is best suited for high-volume steel milling operations?

  • How do I maintain the PCD coating on these notching tools to extend their lifespan?

  • How does PCD coating improve performance compared to standard carbide tools for carbide rollers?

  • Can these PCD notching tools be customized for specific carbide roller geometries?

  • Is the PCD coating on these tools certified for high-temperature machining environments?

  • What makes these tools suitable for milling carbide rollers with high wear resistance?

  • How do the high-speed steel components contribute to the tool’s performance in steel machining?

  • Are these tools effective for machining hardened steel carbide rollers?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
PCD Notching Tool (Base)Milling carbide rollers, general machiningPCD coating (ISO 13399 compliant)
Substrate: WC-Co (Grade M2, ASTM F1111)
Edge sharpness: 10 µm (ISO 13399)		▲ Wear resistance: 0.02 mm/h (ISO 3685)
▲ Cost-effective for medium-duty tasks		▲ Moderate durability vs. Advanced tier
▲ Limited heat resistance (max 600°C)
PCD Notching Tool (Advanced)Precision carbide milling, high-temp applicationsPCD coating (ISO 13399)
Substrate: WC-Co (Grade M42, ASTM F1111)
Edge sharpness: 5 µm (ISO 13399)		▲▲ Ultra-low wear: 0.005 mm/h (ISO 3685)
▲▲ Heat resistance: 1000°C+ (ASTM E23)		▲▲ Higher cost (2x Base)
▲▲ Requires specialized coolant systems
Carbide Insert Tool (Std)General steel machining, light-duty tasksCarbide (ISO 513 P20 grade)
Coating: TiAlN (ASTM C1362)
Edge radius: 0.8 mm (ISO 3280)		▲▲ Cost-effective (Base-tier price)
▲ Versatile for mild steel/brass		▲ Low wear resistance (0.1 mm/h)
▲ Short tool life (50% of PCD tools)
Ceramic Cutting Tool (Std)High-speed aluminum machiningAl₂O₃ ceramic (ISO 513 K10)
Uncoated
Edge sharpness: 15 µm (ISO 13399)		▲▲ Lightweight (30% less mass)
▲▲ High-speed capability (ISO 23744)		▲▲ Brittle (prone to chipping)
▲▲ Not suitable for steel (cracks at 700°C)
HSS Tool (Std)Low-cost steel cutting, intermittent useHigh-speed steel (AISI M2, ASTM A681)
Uncoated
Edge radius: 1.2 mm (ISO 3280)		▲▲▲ Inexpensive (1/3 cost of PCD)
▲▲ Easy to resharpen (ISO 1940)		▲▲ Low durability (wear rate: 0.2 mm/h)
▲▲ Not for hard materials
Diamond-Coated Tool (Competitor)Hard metal machiningCVD diamond coating (ASTM F2789)
Substrate: Carbide (ISO 513 M42)
Edge sharpness: 3 µm		▲▲▲ Extreme hardness (10x PCD)
▲▲▲ Long tool life (ISO 3685)		▲▲▲ Expensive (3x Advanced)
▲▲ Delicate edges (requires soft materials)

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