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Insulation Materials & Elements
  • PE Material and Insulation Sheet Polyethylene Battery Separator
  • PE Material and Insulation Sheet Polyethylene Battery Separator
  • PE Material and Insulation Sheet Polyethylene Battery Separator
  • PE Material and Insulation Sheet Polyethylene Battery Separator
  • PE Material and Insulation Sheet Polyethylene Battery Separator
  • PE Material and Insulation Sheet Polyethylene Battery Separator
PE Material and Insulation Sheet Polyethylene Battery Separator

PE Material and Insulation Sheet Polyethylene Battery Separator

  • 1000 - 9999 Square Meters
    $0.80
  • 10000 - 99998 Square Meters
    $0.79
  • >= 99999 Square Meters
    $0.78
View product details

PE Material and Insulation Sheet Polyethylene Battery Separator

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Insulation & Battery Separation: Designed as a polyethylene (PE) insulation sheet and film for low-voltage battery systems, ensuring electrical isolation between battery cells while preventing short circuits.
  • Thermal & Chemical Resistance: The PE material provides stable insulation performance under varying temperatures and resistances to corrosive chemicals, critical for battery safety and longevity.

Key features

  • 1. Advanced Material Technology

    • With polyethylene (PE) material and a corrugated structural design, this insulation sheet offers superior durability and flexibility compared to rigid alternatives. The wave-like pattern enhances rigidity while maintaining lightweight properties, enabling easy handling and storage.

  • 2. Optimized Performance Parameters

    • With a low-voltage-specific insulation rating, this sheet ensures safe and efficient electrical separation in battery systems. Its thin yet robust construction maintains high dielectric strength, reducing energy loss in sensitive applications.

  • 3. Scenario-Specific Solutions

    • Designed for battery separators in low-voltage devices (e.g., smartphones, EV batteries), this sheet prevents short circuits and enhances safety in compact, high-density energy systems. Its flexibility accommodates curved or irregular battery cell shapes.

  • 4. Certification Standards Compliance

    • Certified to UL 94 V-0 and RoHS standards, this product guarantees compliance with global safety and environmental regulations, ensuring reliability in industrial and consumer electronics.

  • 5. Interactive Design for Seamless Integration

    • With a pre-scored, easy-to-cut design, the sheet allows precise shaping for tight battery compartments. Its smooth surface reduces friction during assembly, minimizing damage to adjacent components.

Product details

PE Material and Insulation Sheet Polyethylene Battery Separator

The PE Material and Insulation Sheet Polyethylene Battery Separator is a lightweight, durable insulation solution designed for low-voltage applications. Crafted from high-quality polyethylene (PE), it offers superior electrical insulation, thermal stability, and chemical resistance, making it ideal for battery separators, protective barriers, and industrial insulation. Its flexible yet rigid structure ensures reliable performance in dynamic environments.

Technical specifications

FeatureSpecificationBenefit
MaterialPolyethylene (PE)Lightweight, chemically inert, recyclable
Thickness0.1–0.5 mm (customizable)Adapts to varying battery design needs
Insulation Resistance≥ 10⁶ Ω·cm (low voltage)Safeguards against electrical shorts
Thermal StabilityOperating up to 80°CMaintains integrity in moderate heat
Chemical ResistanceResists acids, alkalis, and oilsProtects against corrosive environments

Customization guide

Adjustable parameters:

  • Thickness: Optimize for battery cell spacing or mechanical stress requirements.
  • Dimensions: Cut to fit specific battery sizes or industrial equipment.
  • Surface Treatment: Add anti-static coatings or flame-retardant layers for specialized needs.

Get inspired

With its PE construction, this insulation sheet excels in low-voltage battery systems, safeguarding against electrical faults while reducing weight. Its flexibility allows easy integration into compact designs, while its durability ensures long-term reliability in harsh conditions.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Insulation Resistance10⁶ Ω·cm+15% (1.15×10⁶)+30% (1.3×10⁶)
Thermal Stability80°C100°C120°C
Chemical ResistanceStandardEnhancedPremium (ISO 10993)
Thickness Range0.1–0.3 mm0.2–0.4 mm0.3–0.5 mm

Supplier's note

  1. Three Breakthroughs:

    • PE Material: Lightweight yet robust, reducing weight in battery systems by 20% compared to traditional PVC separators.
    • Pro Model Thermal Stability: Operates at 120°C, triple the industry standard for low-voltage insulation, enabling use in high-temperature environments.
    • Chemical Resistance: The Pro Model’s ISO 10993 certification ensures compatibility with aggressive electrolytes.

  2. Optimal Version Selection:

    • Base Model: Ideal for standard low-voltage batteries (e.g., consumer electronics) where cost efficiency is prioritized.
    • Advanced Model: Suited for industrial batteries (e.g., electric vehicles) requiring moderate thermal and chemical resilience.
    • Pro Model: Recommended for high-performance applications (e.g., marine batteries) needing extreme durability and safety.

With the Pro Model’s 120°C thermal stability, you can ensure uninterrupted operation in extreme environments. Pair its chemical resistance with its PE flexibility to create a seamless, long-lasting barrier in corrosive battery systems. The Advanced Model’s enhanced insulation resistance (1.15×10⁶ Ω·cm) outperforms competitors by 15%, making it a cost-effective choice for mid-tier applications.

Frequently asked questions

  • Which PE insulation sheet is best for low-voltage battery applications?

  • How does PE compare to PVC for battery separators?

  • How do I clean a PE battery separator to maintain insulation properties?

  • Can PE insulation sheets be customized for specific battery designs?

  • Is the PE material FDA-approved for battery use?

  • What makes your PE insulation sheets suitable for high-temperature battery environments?

  • Can these PE sheets be used in both wet and dry battery environments?

  • How does the corrugated design of PE insulation sheets improve battery performance?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Industry Standard (PVC Sheets)General industrial, moderate voltagePVC material, 50V rating (IEC 60664-1), thermal stability up to 80°C (ASTM D648)Cost-effective, widely compatible with existing systems.Limited thermal stability, heavier than PE-based alternatives.
Our Base (PE Insulation Sheets)Low-voltage consumer electronicsPE material, 100V rating ▲1, thermal stability to 100°C ▲1 (ASTM D648)Lighter, more flexible than PVC; ideal for lightweight devices.Lower voltage capacity than industrial-grade applications.
Our Advanced (PE+ Sheets)Industrial batteries, high-temperaturePE+ additives, 150V rating ▲2, thermal stability to 120°C ▲2, ASTM D543 (50+ chemicals)High-performance for demanding environments; withstands extreme conditions.Higher cost due to specialized additives and testing.
Rubber Insulation SheetsAutomotive, high-voltage systemsRubber material, 200V+, thermal stability to 150°CSuperior voltage and thermal resistance for heavy-duty applications.Heavy, less flexible, and more expensive than plastic-based alternatives.
Polypropylene (PP) SheetsPackaging, moderate industrial usePP material, 120V, thermal stability to 110°CLightweight, chemical-resistant (ISO 1180-1), cost-effective for mid-tier use.Lower voltage and thermal limits than advanced materials like PE+.
Glass Fiber InsulationAerospace, high-end machineryGlass fiber, 250V+, thermal stability to 200°CExtreme durability and thermal resistance for specialized applications.Brittle, expensive, and requires specialized handling for installation.

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