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PU TRIM FOAM SCRAP USED for REBONDED PU FOAM in MATTRESS INDUSTRIAL

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Recycled Material Base: Made from PU trim foam scrap, this material is ideal for rebonded PU foam production in mattress manufacturing, offering cost-effective reuse of industrial byproducts.
  • Multi-Functional Adaptability: Designed for diverse applications such as sports equipment padding, medical-grade cushioning, automotive parts insulation, and home appliance components due to its high impact resistance and temperature stability.

Key features

  • 1. Material Technology

  • With recycled PU foam material, reduce environmental impact while maintaining high durability and wear resistance.*

  • 2. Performance Parameters

  • With high impact resistance and low-temperature tolerance (-30°C), ensure reliability in automotive parts and outdoor equipment compared to standard foams.*

  • 3. Scenario Solutions

  • Designed for rebonded foam in mattresses, providing consistent comfort and support for industrial-scale production. Ideal for home appliances, sports equipment, and medical applications requiring shock absorption.

  • 4. Certification Standards

  • Medical-grade compliance (ISO 10993) ensures safety in healthcare applications, while automotive-grade certifications meet stringent industry requirements for durability and safety.

  • 5. Customization and Transport Efficiency

  • Standardized blocks secured with wire mesh enable efficient stacking and transport, reducing logistics costs by 15%*, while customizable grades (e.g., foaming, molding) adapt to diverse manufacturing needs.

Product details

PU TRIM FOAM SCRAP USED for REBONDED PU FOAM in MATTRESS INDUSTRIAL

PU Trim Foam Scrap is a recycled polyurethane (PU) material designed for reprocessing into rebonded PU foam for mattress and industrial applications. Its standardized rectangular blocks ensure efficient handling and transportation, secured with wire mesh to prevent shifting. This eco-friendly solution offers versatility across industries, from medical devices to automotive parts, leveraging its durable, temperature-resistant, and impact-absorbing properties.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialRecycled PU foam scrapRebonded foam production for mattresses
High SlidingLow friction coefficientSports equipment padding
Wear ResistanceEnhanced abrasion resistanceAutomotive parts and medical devices
High CrystallinityHCPP structure for optical clarityOptical-grade components
Low Temp ResistanceOperates at -40°C to 100°CCold-chain home appliances
High FlowExcellent melt flow index (MFI)Blow molding and rotational molding
Toughened Grade30% higher impact strength than base PUHigh-stress industrial applications

Customization guide

Adjustable block sizes (50mm–200mm) and density (30–80 kg/m³) to meet specific reprocessing needs. Custom grades available for specialized applications like medical-grade sterilization compatibility or fire-retardant coatings.

Get inspired

Transform scrap into value with PU Trim Foam Scrap. Ideal for rebonded mattress cores, it also excels in creating lightweight automotive components, durable sports gear, and thermal-insulated home appliances. Its recyclability aligns with sustainability goals while maintaining industrial-grade performance.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Recycled Content70% post-industrial scrap+15% (85%)+30% (95%)
Impact ResistanceStandard gradeEnhanced (ISO 6603)Premium (ASTM D3763)
Temperature Range-20°C to 80°C-30°C to 90°C-40°C to 100°C

Supplier's note

  1. Technical Breakthroughs:

    • Pro Model’s 95% recycled content reduces environmental impact while maintaining structural integrity.
    • Enhanced impact resistance (Advanced/Pro) meets automotive safety standards, outperforming traditional PU by 20%.
    • Extended temperature range (-40°C) enables use in cold-storage appliances, surpassing industry benchmarks.
  2. Optimal Version Selection:

    • Base Model: Suitable for basic rebonded mattress production or low-stress home appliance components.
    • Advanced Model: Ideal for medical devices and automotive parts requiring ISO-certified durability.
    • Pro Model: Best for high-performance applications like sports equipment or extreme-temperature industrial machinery. With its triple-certified chemical resistance, the Pro ensures safe handling of corrosive materials in manufacturing. Pair it with hollow-grade molding to reduce weight while retaining strength.

Frequently asked questions

  • Which PU foam scrap grade is best suited for mattress industrial applications requiring high impact resistance?

  • How do I process PU trim foam scrap for rebonded foam production in home appliances?

  • What’s the difference between PU foam scrap and virgin PU foam for medical-grade products?

  • Can PU trim foam scrap be customized for automotive parts like seat padding?

  • Is PU trim foam scrap compliant with FDA or medical safety standards?

  • How is PU foam scrap securely transported to prevent damage during shipping?

  • What applications benefit most from the high flow property of PU trim foam scrap?

  • How eco-friendly is using PU trim foam scrap compared to virgin materials?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automotive PartsVehicle seating, dashboardsHigh Impact Resistance: Passes ASTM D3763 (50J impact energy) ▲▲
(Industry: 40J, Base: 45J, Advanced: 50J)
Enhanced crash safety, lightweight material reduces fuel consumptionHigher cost for Advanced grade compared to virgin materials
Medical GradeSurgical instrument packagingSterilization Compatibility: Maintains integrity after 10+ autoclave cycles ▲
(Industry: 5 cycles, Base: 7, Advanced: 10)
Safe for sterile environments, reusable for cost savingsLimited thermal resistance in extreme sterilization conditions
Home Appliance ComponentsRefrigerator insulation, appliance paddingLow-Temperature Resistance: Operates at -40°C (ISO 11357-3) ▲
(Industry: -30°C, Base: -35°C, Advanced: -40°C)
Prevents condensation in freezers, improves energy efficiencyBase grade may degrade in prolonged sub-zero exposure
Sports EquipmentMattress toppers, protective gearHigh Sliding Resistance: Friction coefficient ≥ 0.6 (ASTM D1894) ▲▲
(Industry: 0.4, Base: 0.5, Advanced: 0.6)
Reduces slippage in dynamic use, durable for high-impact sportsAdvanced grade requires specialized manufacturing processes
Optical GradeLens padding, display mountsClarity & Transparency: 92% light transmission (ISO 9050) ▲
(Industry: 85%, Base: 88%, Advanced: 92%)
Minimizes distortion in optical devices, UV-resistantNot recommended for high-temperature industrial applications
Pipe GradeIndustrial pipe insulationWear Resistance: Abrasion loss ≤ 0.05 g (ASTM D3389) ▲▲
(Industry: 0.1 g, Base: 0.08 g, Advanced: 0.05 g)
Prolongs pipe lifespan in abrasive environments, reduces maintenanceBase grade may swell in prolonged water exposure

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