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  • PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller
  • PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller
  • PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller
  • PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller
  • PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller
  • PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller
PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller

PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller

  • 10 - 99 Sets
    $30
  • 100 - 299 Sets
    $25
  • >= 300 Sets
    $20

Customization:

Customized logo(Min.Order: 2 pieces)

PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Perforating & Fibrillating: Designed to create precise perforations and fibrillations in film and non-woven fabrics, enhancing breathability and texture for textile applications.
  • Modular Construction: Equipped with a robust metallic body and adjustable needle configuration, enabling customization for diverse material processing needs.

Key features

  • 1. Corrosion-Resistant Material Technology

  • With a corrosion-resistant metal body and protective golden coating, ensure long-lasting durability in industrial environments. The robust construction withstands harsh conditions better than standard models*, reducing maintenance needs.

  • 2. Interactive Manual Override Design

  • With a red manual override knob, operators can easily adjust settings during maintenance or emergencies, offering greater control compared to fully automated systems.

  • 3. High-Pressure Performance

  • With a modular, bolted design engineered for high-pressure applications, the roller delivers precise perforating and fibrillating performance, ideal for heavy-duty textile manufacturing.

  • 4. Customizable Scenario Solutions

  • With adaptable modular components, the roller suits diverse non-woven fabric types and production scales, from apparel manufacturing to industrial fibrillating tasks.

  • 5. Reliable Industrial Compliance

  • Constructed with materials meeting textile machinery safety standards, ensuring compatibility with commercial and industrial applications. Verify specific certifications with the manufacturer*.

Product details

PYS-Support Custom Needle Roller for Film Non - Woven Fabric Perforating Fibrillating Roller Porcupine Roller

The PYS-Support Custom Needle Roller is a precision-engineered textile machinery component designed for perforating and fibrillating film non-woven fabrics. Its robust metallic construction, modular design, and corrosion-resistant coating ensure durability in high-pressure textile manufacturing processes. With a 1.5-year warranty, it guarantees reliable performance in industrial applications like medical fabric production, hygiene product manufacturing, and apparel finishing.

Technical specifications

FeatureSpecificationBenefit
MaterialAluminum/steel body with brass coatingEnhanced corrosion resistance and longevity
Design TypeModular bolted end capsEasy assembly/disassembly for maintenance
Needle ConfigurationAutoconer needle alignmentPrecision perforation and fibrillation
Warranty1.5 yearsIndustry-leading reliability guarantee
ApplicationNon-woven fabric processingIdeal for medical, hygiene, and apparel industries

Customization guide

Adjustable parameters include needle density, roller diameter, and material composition to meet specific production demands. For example, increasing needle density enhances perforation precision in delicate fabrics, while a stainless steel coating improves corrosion resistance in wet environments.

Get inspired

With its versatile design, the PYS-Support Roller transforms non-woven fabrics into breathable, durable materials for medical masks, disposable wipes, and high-performance apparel. Its modular structure allows seamless integration into existing production lines, ensuring efficiency and scalability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Load Capacity500 kg/cm²+20% (600 kg/cm²)+40% (700 kg/cm²)*
Rotational Speed120 RPM150 RPM180 RPM
Corrosion ResistanceStandard coatingEnhanced brass platingMilitary-grade coating

Supplier's note

  1. Technical Breakthroughs:

    • The brass-coated central section reduces wear by 30% compared to uncoated rollers.
    • Modular design cuts downtime by 50% during maintenance.
    • Autoconer needle alignment ensures 99.8% perforation accuracy, exceeding industry standards.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale production or low-pressure applications (e.g., basic hygiene fabric).
    • Advanced Model: Suitable for medium-volume operations requiring faster speeds (e.g., disposable garment manufacturing).
    • Pro Model: Best for heavy-duty industrial use, such as medical-grade non-woven production. Its military-grade coating withstands harsh chemicals, while its 180 RPM speed outperforms competitors by 20%. With triple the corrosion resistance of standard models, it ensures longevity in aggressive environments.

Frequently asked questions

  • Which needle roller suits small textile workshops for non-woven fabric perforating?

  • How to clean and maintain the needles of a PYS perforating fibrillating roller?

  • Stainless steel vs carbon steel rollers: Which is better for non-woven fabric?

  • Can the PYS roller be customized for specific fabric thickness?

  • Is the PYS needle roller FDA-approved for medical fabric applications?

  • What applications are the PYS fibrillating rollers best for?

  • How does the PYS roller handle high-pressure perforating tasks?

  • Does the PYS roller work with existing autoconer systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Needle RollerTextile perforating, fabric punchingNeedle Density: 1200 needles/m² (▲) vs Industry 1000 1500 needles/m² (Advanced) (ISO 9001)High precision, reduces material waste
Perforating RollerPattern creation in non-woven fabricsPerforation Accuracy: ±0.1mm (▲) (Industry: ±0.3mm) (ISO 10360)Consistent hole size, improves product aestheticsSlower processing speed compared to standard rollers
Fibrillating RollerFiber splitting in non-woven materialsFibrillation Rate: 25,000 fibers/min (▲▲) (Industry: 18,000) (ASTM D7624)▲▲ 30,000 fibers/min (Advanced)Enhanced material strength
Porcupine RollerHigh-speed material piercingNeedle Retention: 99.8% (ASTM F15B) 100% (Advanced) (zero needle loss)Durable, low downtime
Autoconer RollerYarn winding in textile productionTension Stability: ±2% (▲) (Industry: ±5%) (ISO 4129) ±1% (Advanced)Minimizes yarn breakage
Woven Fabric RollerWoven fabric processingSurface Finish: Class A (ISO 25178) Class AA (Advanced) (ultra-smooth)Reduces friction in high-speed lines

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