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Turning Tool
  • Pcd Milling Inserts Module Gear Milling Cutter
  • Pcd Milling Inserts Module Gear Milling Cutter
  • Pcd Milling Inserts Module Gear Milling Cutter
  • Pcd Milling Inserts Module Gear Milling Cutter
  • Pcd Milling Inserts Module Gear Milling Cutter
  • Pcd Milling Inserts Module Gear Milling Cutter
Pcd Milling Inserts Module Gear Milling Cutter

Pcd Milling Inserts Module Gear Milling Cutter

$9.00-$25.00/ Piece|10 Piece/Pieces(Min. Order)

Customization:

Customized logo（Min.Order: 1000 pieces）
Customized packaging（Min.Order: 1000 pieces）
View product details

Pcd Milling Inserts Module Gear Milling Cutter

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Precision Machining: Designed for precision cutting and finishing operations using PCD-coated carbide inserts, enabling sharpness retention and durability for materials like hardened steel and high-strength alloys.
  • Versatile Cutting Applications: Square and triangular shapes support diverse machining tasks, including external turning, gear milling, and reaming, with compatibility as a bridge reamer and cutting tool.

Key features

  • 1. Material Technology

    • With PCD-coated carbide construction, you can achieve exceptional durability and precision in cutting hardened materials, outperforming traditional carbide tools by up to 50% in edge retention*.

  • 2. Interactive Design

    • With CNC-compatible square/triangle designs, you can adapt to diverse machining needs with easy setup and precise execution, streamlining workflows for both small-batch and high-volume production.

  • 3. Performance Parameters

    • With high-precision machining capabilities, you can maintain tight tolerances (e.g., ±0.001mm) for critical components, surpassing standard tools by 30% in accuracy* for applications like aerospace and automotive parts.

  • 4. Scenario Solutions

    • With customizable PCD compositions, you can optimize performance for aerospace-grade alloys or hardened steels, ensuring consistent output in high-demand industrial applications like gear manufacturing or bridge reaming.

  • 5. Certification Standards

    • With compliance to ISO 13399 standards, you can ensure seamless integration into global manufacturing systems, backed by rigorous quality controls for safety and reliability in commercial machining environments.

Product details

Pcd Milling Inserts Module Gear Milling Cutter

The PCD Milling Inserts Module Gear Milling Cutter combines precision engineering with advanced materials to deliver exceptional performance in high-demand machining applications. Designed for CNC-controlled operations, this tool excels in cutting hardened steels, high-strength alloys, and composite materials, ensuring long tool life and minimal wear.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialCarbide substrate with PCD coatingCutting hardened steels and exotic alloys
ShapeSquare, TriangleGear milling (triangle) / Stable external turning (square)
Control ModeCNC-compatiblePrecision aerospace and automotive components
TypeCutting tool, bridge reamer, external turning tool, turning insertVersatile machining operations in metalworking
HardnessPCD coating (2000HV)Withstanding extreme wear in continuous use

Customization guide

Adjustable parameters for specialized needs:

  • Shape: Opt for triangle inserts for intricate gear teeth profiling or square inserts for stable external turning on cylindrical parts.
  • Coating Thickness: Customize PCD layer density to match material hardness (e.g., thicker coatings for titanium alloys).
  • Edge Geometry: Modify cutting angles for smoother finishes in aerospace applications.

Get inspired

With PCD’s unmatched hardness and CNC precision, this tool empowers manufacturers to achieve flawless results in demanding environments. Whether machining turbine blades or automotive gears, the tool’s versatility and durability ensure consistent performance.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Hardness2000HV (PCD)+15% (2300HV)+30% (2600HV)*
Precision±0.01mm±0.005mm±0.002mm
Tool Life800m (steel)1,000m (+25%)1,200m (+50%)

Supplier's note

  1. Technical Breakthroughs:

    • PCD Coating: Triple the wear resistance of traditional carbide tools, enabling uninterrupted machining in abrasive materials.
    • CNC Compatibility: ±0.002mm precision in the Pro model ensures flawless aerospace component production.
    • Shape Versatility: Triangle inserts reduce chipping in gear milling, while square inserts enhance stability for heavy-duty turning.

  2. Version Selection Guidance:

    • Base Model: Ideal for general workshops requiring cost-effective machining of standard steels.
    • Advanced Model: Suited for automotive manufacturers needing 25% longer tool life in high-volume production.
    • Pro Model: Tailored for aerospace engineers handling exotic alloys, where extreme hardness and precision are critical. Example: The Pro’s 2600HV hardness paired with ±0.002mm precision ensures flawless turbine blade profiling, reducing scrap rates by 40%.

Frequently asked questions

  • Which PCD milling insert shape (square/triangle) is best for precision gear cutting?

  • How to clean and store PCD milling inserts to maintain sharpness?

  • PCD vs Carbide: Which coating enhances durability in high-precision machining?

  • Can PCD milling inserts be customized for specific CNC machining needs?

  • Is this PCD milling cutter FDA-approved for medical component machining?

  • Which industries benefit most from PCD gear milling cutters?

  • Are these PCD milling inserts compatible with all CNC machining centers?

  • What’s the standard packaging for PCD milling inserts, and how does it protect during transport?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-precision machining of hardened steels/alloysBase: Carbide with PCD coating (ASTM C32)
▲ Advanced: Multi-layer PCD (ASTM C32 + proprietary process)		▲ Advanced: 40% higher wear resistance (ISO 3685)
Tooltip: "ASTM C32 ensures coating adhesion"		Higher cost vs. uncoated tools
Coating TechnologyHigh-speed, high-temperature cutsBase: PCD coating (ASTM C32)
▲ Advanced: PCD + AlTiN hybrid (ASTM C32 + ISO 13399)		▲ Advanced: 30% lower thermal deformation (ISO 13399)
Tooltip: "AlTiN reduces heat buildup"		Complex coating adds 20% to production time
Control SystemComplex geometries in CNC machiningBase: ISO 6983-compliant CNC
▲ Advanced: Adaptive CNC with real-time monitoring		▲ Advanced: ±0.001mm precision (ISO 6983)
Tooltip: "Adaptive feed control for uneven materials"		Requires advanced operator training
Tool GeometryAerospace component manufacturingBase: ISO 13399-optimized square/triangle profiles
▲ Advanced: Asymmetric profiles (custom angles)		▲ Advanced: 25% better chip evacuation in titanium (ASTM F1171)
Tooltip: "Asymmetric design reduces vibration"		Limited to specific material applications
DurabilityMass production of high-volume partsBase: 1,200 m/min tool life (ISO 3685)
▲ Advanced: 1,800 m/min (ISO 3685 + multi-layer coating)		▲ Advanced doubles industry standard (ISO 513 P/M)
Tooltip: "1,800 m/min exceeds benchmarks by 125%"		Higher replacement cost for worn tools
Application RangeExotic alloys (titanium, Inconel) machiningBase: HRC 60+ steels/stainless (ISO 513 K/M)
▲ Advanced: ISO 513 S/M (Inconel 718 @ 800°C)		▲ Advanced: Cuts Inconel at 800°C (ASTM F1427)
Tooltip: "Proven on aerospace-grade Inconel 718"		Not cost-effective for general-purpose jobs

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