Material Quality | Processing acidic/corrosive ingredients | Industry: 302-grade stainless steel (ASTM A240) Our Base: 304-grade (▲) Our Advanced: 316-grade (▲▲) (ASTM A240) | 316-grade (▲▲) resists peanut acid corrosion better than 304 (▲). (▲ = 20% higher corrosion resistance vs 302) | Advanced material increases upfront cost by ~15–20%. |
Automation Level | High-volume production lines | Industry: Semi-automatic with manual overrides Our Base: Full automation (PLC, IEC 62264) Our Advanced: AI-driven controls (▲) (ISO 13374) | AI (▲) reduces downtime by 25% via predictive maintenance. (▲ = 15% faster cycle times vs Base) | Advanced AI requires specialized operator training. |
Energy Efficiency | Facilities with high energy costs | Industry: Standard 3-phase 380V motors (IEC 60038) Our Base: IE3 motors (85% efficiency) Our Advanced: VFD-controlled systems (▲▲) (IEC 60034-31) | VFD (▲▲) cuts energy use by 15% at partial loads. (▲▲ = 20% lower kWh costs vs Base) | Advanced systems have higher initial installation costs. |
Temperature Control | Maintaining precise processing temps | Industry: Manual thermostats (±5°C) Our Base: Digital PID (±1°C) Our Advanced: Real-time thermal mapping (▲) (±0.5°C) | Real-time (▲) ensures consistent peanut butter texture. (▲ = 50% tighter temp control vs Base) | Advanced sensors add ~$2,000 to system cost. |
Mixing System Efficiency | Handling sticky/high-viscosity mixes | Industry: Standard agitators (200 RPM) Our Base: High-shear mixers (▲) (1,500 RPM, ISO 2598) Our Advanced: Dual-speed planetary mixers (▲▲) (3,000 RPM) | Dual-speed (▲▲) produces smoother peanut butter. (▲▲ = 40% faster homogenization vs Base) | Advanced mixers require more frequent maintenance. |
Customization Flexibility | Scalable production needs | Industry: Fixed configurations Our Base: Adjustable tank sizes (100–5,000L) Our Advanced: Modular components (▲▲) (ISO 9286 compatibility) | Modular (▲▲) allows easy expansion or repurposing. (▲▲ = 30% faster setup for new lines vs Base) | Custom builds may delay delivery by 1–2 weeks. |