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Other Welding Equipment
  • Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment
  • Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment
  • Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment
  • Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment
  • Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment
Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment

Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment

$25000.00-$35000.00/ Set|1 Set/Sets(Min. Order)

Customization:

Customized logo（Min.Order: 5 pieces）
Customized packaging（Min.Order: 5 pieces）
Graphic customization（Min.Order: 5 pieces）
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Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Plasma Spray Welding: High-precision coating and repair using PTA (Pulse Tungsten Arc) technology, enabling durable metallurgical bonding on complex metal surfaces.
  • Welding Rotator Integration: Equipped with a large, rotating worktable and linear track for precise positioning of oversized or irregularly shaped components, ensuring uniform weld distribution.

Key features

  • 1. Material Technology

    • With advanced plasma spray technology, achieve precise and durable coatings on intricate metal surfaces, surpassing traditional arc welding in precision by up to 40%*

  • 2. Interactive Design

    • With the intuitive touchscreen interface, program multi-mode welding presets effortlessly, cutting setup time by 30% versus manual systems*

  • 3. Performance Parameters

    • With the heavy-duty welding rotator and 380V power supply, process large-scale components at speeds 25% faster than non-rotating systems*

  • 4. Scenario Solutions

    • With a modular design, adapt to diverse industrial applications like aerospace and automotive manufacturing, unlike rigid systems limited to single-use scenarios.

  • 5. Certification Standards

    • With safety-certified components and compliance to ISO 13849 standards, ensure operator safety in high-current environments*

Product details

Plasma Coating Machine, (PTA) Plasma Spray Welding Equipment

The Plasma Coating Machine (PTA) Plasma Spray Welding Equipment is a high-precision robotic system designed for large-scale metal structure welding. Equipped with a rotating worktable, programmable robotic arm, and advanced plasma welding technology, it delivers consistent results in complex manufacturing scenarios.

Technical specifications

FeatureSpecificationBenefit
Machine TypeWelding Rotator360° component positioning for complex shapes
Voltage380VStable power supply for industrial use
Welding ModePlasma (PTA)High-precision coating and welding
Worktable CapacityAdjustable modular designHandles large or irregularly shaped parts
Robotic Arm Reach2.5m (Base), 3.0m (Pro)Expanded accessibility for large structures
Control InterfaceTouchscreen with programmable pathsEasy customization of welding trajectories
Safety FeaturesInterlock guards + emergency stopCompliance with industrial safety standards

Customization guide

Adjustable parameters include worktable size, robotic arm reach, and welding path programming to meet requirements for specialized industries like aerospace or heavy machinery.

Get inspired

With its rotating worktable, you can weld large components with precision. The plasma mode ensures minimal heat distortion, while the modular design adapts to your production scale. For instance, automotive manufacturers use this system to coat engine parts, ensuring durability under high stress.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Welding Precision±1.5mm±1.0mm (+33%)±0.5mm (+200%*)
Worktable Capacity2m diameter3m diameter (+50%)4m diameter (+100%)
Arm Reach2.5m2.8m (+12%)3.0m (+20%)
Control InterfaceBasic path presetsReal-time adjustmentsAI-assisted optimization

Supplier's note

  1. Technical Breakthroughs:

    • The robotic arm’s 360° motion range enables contour-following precision unmatched by manual welding.
    • The rotating worktable reduces manual repositioning, cutting downtime by 40% in large-scale projects.
    • Modular components allow rapid configuration for industries like aerospace or shipbuilding.

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs needing entry-level automation (e.g., small workshop welding).
    • Advanced Model: Best for mid-sized manufacturers requiring real-time adjustments (e.g., automotive parts).
    • Pro Model: Tailored for heavy industries (e.g., oil & gas, power plants) needing extreme precision and scalability. The Pro’s AI optimization paired with its 4m worktable ensures flawless welding of turbine blades or pressure vessels.

*Note: Percentage improvements are relative to industry benchmarks.

Frequently asked questions

  • Which plasma coating machine model suits large-scale manufacturing of complex metal structures?

  • How do I maintain the plasma spray welding equipment’s frothing nozzle (plasma head)?

  • Plasma welding vs traditional methods: Which is better for coating metal surfaces?

  • Can the PTA plasma spray welding equipment be customized for specific applications?

  • Is the plasma coating machine’s material FDA-approved for industrial use?

  • How does the plasma welding equipment ensure accuracy in large-scale operations?

  • What safety features does the PTA plasma spray welding system include?

  • Why choose a 380V plasma coating machine for industrial welding?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Welding Rotator CapacityHeavy industrial manufacturingIndustry: 500kg (ISO 12198)
Base: 600kg (▲1)
Advanced: 800kg (▲2)		Handles larger structures efficiently; reduces need for multiple setupsAdvanced models may require more space and cost more.
Voltage CompatibilityIndustrial facilities with 380V powerIndustry: 220V (IEC 60038)
Base: 380V (▲1)
Advanced: 380V + 220V (▲2)		Base aligns with industrial standards; Advanced offers flexibility for mixed setupsBase incompatible with 220V sites; Advanced requires complex wiring.
Precision ControlAerospace/automotive part manufacturingIndustry: ±1.5mm (ISO 17025)
Base: ±1.0mm (▲1)
Advanced: ±0.5mm (▲2)		Advanced ensures critical component accuracy (e.g., turbine blades)Higher precision increases machine cost and maintenance complexity.
Customization OptionsDiverse manufacturing needsIndustry: Limited modular options
Base: 5+ accessories (▲1)
Advanced: 10+ modular attachments (▲2)		Advanced caters to varied applications without buying multiple machinesAdvanced configurations may require specialized training.
Safety FeaturesHigh-risk industrial environmentsIndustry: Basic guards
Base: Interlock systems (▲1)
Advanced: Motion sensors + auto-shutdown (▲2)		Advanced reduces accident risks (e.g., worker proximity alerts)Safety features add to upfront costs and require compliance training.
Welding SpeedHigh-volume production linesIndustry: 1.5m/min (ASTM F1642)
Base: 2.0m/min (▲1)
Advanced: 3.0m/min (▲2)		Advanced boosts productivity in mass production (e.g., automotive assembly)Faster speeds may increase wear-and-tear on components.

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.